China Hot selling Nmrv (FCNDK) Cast Iron Worm Reducer Worm Gearbox automatic gearbox

Product Description

Product Introduction:

FCNDK series reducer is a new-generation of products developed by our factory on the basis of introducing foreign advanced technology,its’ main features are as follows:

1 Made of high quality cast iron , light weight and non-rusting
2 Large output torque and high radiating efficiency
3 Smooth running and low noise
4 Good-looking appearance, durable service life and small volume
5 Suitable for omnibearing installation

 

FCNDK

Size
 
 A
 
 B
 
 C
 
 D(H7)
 
 D1(J6)
 
 E
 
 F
 
 G
 
 G1
 
G
 
 H
 
 I
 
 L
 
 M
 
 N(h8)
 
 N1
 
 O
 
 P
 
 Q
 

 
 30
 
 54
 
 20
 
 80
 
 14
 
 9
 
97 
 
32
 
55
 
63
 
51
 
40
 
30
 
56
 
65
 
55
 
29
 
6.5
 
75
 
44
 
57
 
 40
 
 70
 
 23
 
 100
 
 18(19)
 
 11
 
121.5 
 
43 
 
70 
 
78
 
60
 
50
 
40
 
71
 
75
 
60
 
36.5
 
6.5
 
87
 
55
 
71.5
 
 50
 
 80
 
 30
 
 120
 
 25(24)
 
 14
 
144 
 
49 
 
80
 
92
 
74
 
60
 
50
 
85
 
85
 
70
 
43.5
 
8.5
 
 100
 
64
 
84
 
 63
 
 100
 
 40
 
 144
 
 25(28)
 
 19
 
 174
 
67
 
95
 
112
 
90
 
72
 
63
 
103
 
95
 
80
 
53
 
8.5
 
110
 
80
 
102
 
 75
 
 120
 
 50
 
 172
 
 28(35)
 
 24
 
 205
 
72
 
112.5
 
120
 
105
 
86
 
75
 
112
 
115
 
95
 
57
 
11
 
140
 
93
 
119
 
 90
 
 140
 
 50
 
 208
 
 35(38)
 
24
 
238 
 
74 
 
129.5
 
140
 
125
 
103
 
90
 
130
 
130
 
110
 
67
 
13
 
160
 
102
 
135
 
 110
 
 170
 
 60
 
 252.5
 
 42
 
 28
 
 295
 
– 
 
160
 
155
 
142
 
127.5
 
110
 
144
 
165
 
130
 
74
 
14
 
200
 
125
 
167.5
 
 130
 
 200
 
 80
 
 292.5
 
 45
 
 30
 
 335
 

 
180
 
170
 
162
 
147.5
 
130
 
155
 
215
 
180
 
81
 
16
 
250
 
140
 
187.5
 
Size
 
 S
 
T
 
V
 
K
 
KA 
 
KB 
 
 KC
 
KE 
 
α 
 
 α1
 
 KM
 
 KN(H8)
 
F
 
FB
 
FL
 
F
 
FB
 
FL
 
F
 
FB
 
FL
 
F
 
FB
 
FL
 
F
 
FB
 
FL
 
30
 
5.5
 
21
 
27
 
44
 
54.5
 

 

 
6
 

 

 
4
 

 

 
M6X11(n,4)
 
0 0
 
45 0
 
68
 

 

 
50
 

 

 
40
 
6.5
 
26
 
35
 
60
 
67
 
76.5
 
97
 
7
 
9
 
7
 
4
 
5
 
4
 
M6X8(n,4)
 
45 0
 
45 0
 
87
 
115
 
87
 
60
 
95
 
60
 
50
 
7
 
30
 
40
 
70
 
90
 
87.5
 
120
 
9
 
10
 
9
 
5
 
5
 
5
 
M8X10(n,4)
 
45 0
 
45 0
 
90
 
130
 
90
 
70
 
110
 
70
 
63
 
8
 
36
 
50
 
85
 
82
 
99
 
112
 
10
 
11
 
10
 
6
 
5
 
6
 
M8X14(n,8)
 
45 0
 
45 0
 
150
 
165
 
150
 
115
 
130
 
115
 
75
 
10
 
40
 
60
 
90
 
111
 

 

 
13
 

 

 
6
 

 

 
M8X14(n,8)
 
45 0
 
45 0
 
165
 

 

 
130
 

 

 
90
 
11
 
45
 
70
 
100
 
111
 

 

 
13
 

 

 
6
 

 

 
M10X18(n,8)
 
45 0
 
45 0
 
175
 

 

 
152
 

 

 
110
 
14
 
50
 
85
 
115
 
131
 

 

 
15
 

 

 
6
 

 

 
M10X18(n,8)
 
45 0
 
45 0
 
230
 

 

 
170
 

 

 
130
 
15
 
60
 
100
 
120
 
140
 

 

 
15
 

 

 
6
 

 

 
M12X21(n,8)
 
45 0
 
22.5 0
 
256
 

 

 
180
 

 

 

 

 Size
 
 KO
 
 KP
 
KQ 
 
 b
 
 b1
 
 f
 
 t
 
t1 
 
 kg
 
F
 
FL
 
FB
 
F
 
FB
 
FL
 
F
 
FB
 
FL
 
30
 
6.5(n,4)
 

 

 
80
 

 

 
70
 

 

 
5
 
3
 

 
16.3
 
10.2
 
1.2
 
40
 
9(n,4)
 
9.5(n,4)
 
9(n,4)
 
110
 
140
 
110
 
95
 

 
95
 
6(6)
 
4
 

 
20.8(21.8)
 
12.5
 
2.3
 
50
 
11(n,4)
 
9.5(n,4)
 
1
  180
 
142
 

 
142
 
8(8)
 
6
 
M6
 
28.3(31.3)
 
21.5
 
6.2
 
75
 
14(n,4)
 
 
 

 
14
 
8
 
M10
 
48.8
 
33.0
 
48
 

Motovario, SITI, STM,
 

  Company Profile

l  The largest manufacturer and exporter of worm gear reducers in Asia.

 

l  Established in 1976, we transformed from a county owned factory to private 1 in 1996. HangZhou SINO-DEUTSCH POWER TRANSMISSION EQUIPMENT CO.,LTD is our new name since 2001.

 

l  We are the first manufacturer of reducers and gearboxes in China who was given export license since year 1993.

 

l  “Fixedstar” brand gearboxes and reducers are the first owner of CHINA TOP BRAND and Most Famous Trade Mark for reducers.

First to achieve ISO9001 and CE Certificate among all manufacturers of gearboxes in China.

   
As a professional manufacturer of worm gearbox and worm gear reducers in China, we mainly produce reduction gearbox,aluminum case worm gearboxes,arc gear cylindrical worm gearboxes, worm gear reducers, in line helical gearboxes, and cyclo drive reducers, etc. These products feature rational structure, stable performance, and reliable quality, and so on. They are widely used in power, mining, metallurgy, building material, chemical, food, printing, ceramic, paper-making, tobacco, and other industries.

 

 

 

 

We have 600 workers in our factory, which covers 70,000 square CZPT in HangZhou. We have been making 2,500 units of reducers everyday since 2012. We are proudly exporting 70% of our products to more than 40 countries all over the word. Our customers come from Italy, Germany, USA, Canada, Spain, UK, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial countries in the world. 30% of them are OEM made for direct manufacturers of other products. 

 

 

 

 

 

 

 

We warmly welcome customers from other parts of the world to visit us. Seeing is believing. We are very confident that after visiting our facility, you will have confidence on our products. We have the latest automatic equipments and experienced workers to ensure the stable quality and large output. We have the most sophisticated technical and engineering team to support most demanding requirement on standard and OEM products.

 

 

 

Looking CZPT to meeting you in HangZhou, China.

Application: Industry
Hardness: Hardened
Type: Worm and Wormwheel
Material: Cast Iron
Manipulate Way: Semi-Automatic Manipulation
Manufacturing Method: Rolling Gear
Customization:
Available

|

Customized Request

Choosing a Gearbox For Your Application

The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
gearbox

Dimensions

Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

Construction

The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
gearbox

Working

A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

Advantages

Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
gearbox

Application

While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

China Hot selling Nmrv (FCNDK) Cast Iron Worm Reducer Worm Gearbox   automatic gearbox	China Hot selling Nmrv (FCNDK) Cast Iron Worm Reducer Worm Gearbox   automatic gearbox
editor by CX