Tag Archives: gearbox motor 24v

China wholesaler 12V 24V 50W Brushless Door Opener Electric DC Worm Gear Motor with Gearbox vacuum pump design

Product Description

 

Product Description

Product Description:

High Power 63mm 76mm DC Worm Gear Motor

Upgrade to the High Power version of the 63mm DC worm gear motor from HangZhou Xihu (West Lake) Dis. Motor Co., Ltd. for optimal performance in high-power applications.

Key Features:

  • Designed with a 50A stall current for maximum power
  • Available with a 48CPR encoder for precise control
  • Option to include a back shaft for added versatility
  • Choose between a metal brush or carbon brush for customized performance
  •  

For reliable power and precision, the 63mm DC worm gear motor is the perfect choice for your project. Upgrade to the High Power version today!

 

63mm,76mm turboworm gear box motor, low noise and small load torque selection of plastic gear of POM material, there is no requirement for noise, but the choice of metal gear with large load torque. The motor is used in rolling gates, automatic fence doors, glass doors, wipers, wheelchairs, various lifting equipment, kitchen supplies, and other products.

The encoder can be used as a low-cost servo motor and has the same function. Equipped with left and right gearboxes can be used symmetrically, using rolling shafts and oil-bearing to meet various scenarios. Various parameters can be adjusted according to customer requirements, the maximum torque of 12V/24V is 50N.m, for the speed of 10RPM.

      

voltage
VDC
no load speed
RPM
no load current
A
load torque
KG.CM
on load speed
RPM
power
W
ratio
12 80 1.8 60 68 80 60:1
12 130 1.2 33 110 30 20:1
12 150 1.2 45 130 30 20:1
12 170 1.4 35 150 45 24:1
24 30 1.4 60 25 30 60:1
24 65 120 50 60 80 20:1
24 210 1.0 40 180 45 75:1

 

Detailed Photos

Product Parameters

 

63mm,76mm worm gear box motor, low noise small load torque selection of plastic gear POM material, there is no requirement for noise, but large load torque selection of metal gear,
The motor is used in rolling gates, lifting equipment, wheelchairs, agricultural equipment, smart equipment, kitchen supplies and other products.
The encoder can be used as a low cost servo motor and has the same function.

Various parameters can be adjusted according to customer requirements, the maximum torque of 12V/24V has a maximum of 50N.m, for the speed of 10~300RPM

 

Certifications

Packaging & Shipping

Installation Instructions

Company Profile

FAQ

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Application: DC Worm Gear Motor
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Driving
Casing Protection: Open Type
Number of Poles: 2
Customization:
Available

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gear motor

What types of feedback mechanisms are commonly integrated into gear motors for control?

Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:

1. Encoder Feedback:

An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:

  • Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
  • Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.

2. Hall Effect Sensors:

Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.

3. Current Sensors:

Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.

4. Temperature Sensors:

Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.

5. Hall Effect Limit Switches:

Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.

6. Resolver Feedback:

A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.

These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.

gear motor

Are there environmental benefits to using gear motors in certain applications?

Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:

1. Energy Efficiency:

Gear motors can improve energy efficiency in various ways:

  • Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
  • Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.

2. Reduced Resource Consumption:

The use of gear motors can lead to reduced resource consumption and environmental impact:

  • Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
  • Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.

3. Noise Reduction:

Gear motors can contribute to a quieter and more environmentally friendly working environment:

  • Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.

4. Precision and Control:

Gear motors offer enhanced precision and control, which can lead to environmental benefits:

  • Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
  • Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.

In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China wholesaler 12V 24V 50W Brushless Door Opener Electric DC Worm Gear Motor with Gearbox   vacuum pump design		China wholesaler 12V 24V 50W Brushless Door Opener Electric DC Worm Gear Motor with Gearbox   vacuum pump design
editor by CX 2024-04-11

China factory CHINAMFG 8mm High Torque Mini Reducer 24V Electric Mini Micro Gearbox Brushless DC Gear Motor vacuum pump booster

Product Description

 

 

Product Description

Model:  ZWBMD571571-711
Rated Voltage: 3V
No Load Speed: 26rpm
No load current: 40mA
Rated Speed: 22rpm
Rated Current: 100mA
Rated Torque: 296.9g.cm
Overall Length : 30.9mm
Rated Torque of Gear Box: 330g.cm
Instant Torque of Gear Box: 800g.cm
Gear Ratio: 711:1
Gear Box Length: 16.9mm
 

Specifications:

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBMD006006-110 3.0 166 37 140 100 54.3 5.33 28.5 330 800 110.6 14.5
ZWBMD006006-148 3.0 124 37 105 100 72.8 7.14 28.5 330 800 148.1 14.5
ZWBMD006006-198 3.0 93 37 78 100 97.5 9.56 28.5 330 800 198.4 14.5
ZWBMD006006-266 3.0 69 37 58 100 130.5 12.80 28.5 330 800 265.7 14.5
ZWBMD006006-531 3.0 35 40 29 100 221.7 21.74 30.9 330 800 530.8 16.9
ZWBMD006006-711 3.0 26 40 21 100 296.9 29.12 30.9 330 800 711.0 16.9
ZWBMD006006-952 3.0 19 40 16 95 330 32.36 30.9 330 800 952.2 16.9
ZWBMD006006-1275 3.0 14 40 12 85 330 32.36 30.9 330 800 1275.2 16.9
ZWBMD006006-1708 3.0 11 40 10 75 330 32.36 30.9 330 800 1707.9 16.9

above specifications just for reference and customizable according to requirements.

Please let us know your requirements and we will provide you with micro transmission solutions.

2D Drawing

Detailed Photos

 

 

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

Company Profile

HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

Workshop

Testing Equipment

1) Competitive Advantages

  • 1) Competitive Advantages
    19+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

 

Our Services

  • ODM & OEM
  • Gearbox design and development
  • Related technology support
  • Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

 

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

 

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
 Please send an inquiry

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Application: Universal, Industrial, Household Appliances, Car, Camera
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: 2
Samples:
US$ 90/Piece
1 Piece(Min.Order)

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Customization:
Available

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gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

  • Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
  • Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
  • Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
  • Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

  • Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
  • Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
  • Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
  • Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

How does the voltage and power rating of a gear motor impact its suitability for different tasks?

The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:

1. Voltage Rating:

The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:

  • Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
  • Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
  • Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.

2. Power Rating:

The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:

  • Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
  • Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
  • Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
  • Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.

Considerations for Task Suitability:

When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:

  • Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
  • Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
  • Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
  • Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.

In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China factory CHINAMFG 8mm High Torque Mini Reducer 24V Electric Mini Micro Gearbox Brushless DC Gear Motor   vacuum pump booster	China factory CHINAMFG 8mm High Torque Mini Reducer 24V Electric Mini Micro Gearbox Brushless DC Gear Motor   vacuum pump booster
editor by CX 2024-04-04

China supplier Good 1 hp 12v dc 24v motor dc 12 volt gearbox motor small electric motor with Free Design Custom

Warranty: 3months-1year
Model Number: TJ-DC Motor
Usage: For industrial machines
Type: Permanent Magnet DC Motor
Torque: 23-35Nm
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Explosion-proof
Speed(RPM): 1800 RPM
Continuous Current(A): 2-5A
Efficiency: IE 4
Color: Black or according to customer’s demands
Material: Cast Iron or Aluminium Alloy Casing
Noise Level: Less Than 60db
Mounting Position: Foot mounted, flange mounted
Bearing: CZPT bearing & Homemade bearing
Input Form: IEC flange for mounting motor
Output Form: Solid shaft, hollow shaft
Quality Control System: ISO9001:2000
Quality guarantee: 1 year
Manufacturing Experience: 7 years
Certification: ce, FCC
Packaging Details: Carton or wooden case packaging,also can according to customers’ requirements
Port: HangZhou

Good 1 hp 12v dc motor,dc 24v motor, dc motor with gearbox 24v

♦NMRV/NRY Series Worm and Gear Motor
dc electric motors 24 volt with gearbox contains worm gear reducer and motor(Including 3 phrese AC motor,single AC motor,DC servo motor and DC PM motor).The square aluminum gearbox is manufactured based on GB157188 cylindrical gear parameter.During the process, many advanced technologies are adopted.So it has compact structure, good appearance and excellent heatsink when runing.

This series dc geared motor has the following characteristics:smooth running, low noise, large transmission ratio and strange loadcapacity and it may match with different kinds of motors for realizing speed adjustment.

♦Note

1.No more than 4000m above sea level.
2.Ambient temperature:-25~40degree.
3.Relative humidity ≤95%(at +25degree).
4.The followed temperature rise: no more than 75K(when 1000m above sea level) degree DC motor with gearbox /DC Worm Gear Motor

♦Working principle:
Gearbox is used to transfer rotation and torque from motor to working machine,the function is to decrease speed by gears and increase torque.

Dc electric motors 12/24/48 volt Specification:
Power:200w/300w/500w/750w

Gearbox Parameter:

Detail of PMDC Motor (with brake or not)

Type:
High precision NMRV WORM GEARBOX SPECIFICATIONS
Model:
Center Distance:25,30,40,50,63,75,90,110,130
Ratio:
5,7.5,10,15,20,25,30,40,50,60,80,100
Color:
Blue/Silver White
Material:
Aluminium Alloy
Worm Gear- Cooper-10-3
Worm-20CrMnTi with carburizing and quenching, surface hardness is 56-62HRC
Shaft-chromium steel-45
Packing:
Carton box/per set(With foam board inside)
Bearing:
Brand “NSK” Bearing
Seal:
NAK Seal from ZheJiang
Warranty:
1 year
Input Power:
0.1kw,0.55kw,0.75kw,1.1kw,1.5kw,2.2kw,4kw,5.5kw,7.5kw
Usages:
In industrial machine: widely used in packing, printing,textile machine,as well as woodworking,
glass and plastics,food stuff,ceramics,chemical,etc.
IEC Flange:
B5,B14
Lubricant:
Synthetic & Mineral

Packaging & Shipping
PACKAGING AND SHIPPING

Related Products
MORE PRODUCTS

Product Uses
APPLICATION

Company InformationABOUT US

AdvantagesWhy do you choose us?
Your choice,We promise!

Eight reasons to choose us:

1. Perfect service system and after-sale protection.
2. Quality problems will be solved within 24hours.
3. One-to-1 customer service tracking processing.
4. Companies carry out the ERP management, improve enterprise fast response.
5. Quality assurance, 1 year warranty.
6. Supporting professional matched other equipments.
7. The company has more than 1 product testing units, the implementation of ISO9001: 2015.
8. Unique development and design capabilities to meet the needs of special-purpose equipment manufacturing.

Five Core strengths:

1. The first domestic independent R & D manufacturer and 13 years of professional manufacturing.
2. Casting exquisite, beautiful, practical and durable.
3. Complete specifications, cost-effective and spot supply.
4. Independent research and development, special specifications can be customized.
5. Selected materials, high-tech treatment, up to the international standard test.

CertificationsCERTIFICATE

FAQ
FAQ
1.When can I get the quotation?
We usually quoted within 24 hours after receiving your inquiry. If you are very urgent to get the price, please call us or tell us in your email, so that we can regard your inquiry priority.

2.How should I place an order?
Please let us know the model number based on our specs for powder clutch, powder brake, air clutch, air brake, electromagnetic clutch, electromagnetic brake and safety chucks, other transmisson parts.
For air shafts,air adapter please show us your drawing, or let us know your request, and then we will provide you drawing for confirmation.

3.What’s your MOQ basis?
Normally, we don’t have MOQ request, except the customized mini clutches/brakes.

4.What about the lead time for production?
Honestly, it depends on the order quantity and the type of our products. For powder clutch, powder brake, tension controller,which is about 3-5 days. For safety chucks, air shafts which need about 15-30days.

5.What is the term of shipment?
We can arrange with EXW, FOB, CIF…etc. You can choose the most convenient 1 or cost-effective way.

More concerned for our products , please do not hesitate to inquiry now!

>>>CLICK HERE GO TO THE HOMEPAGE

How to Select a Gear Motor

A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.

Angular geared motors

Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Motor

Planetary gearboxes

Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Motor

Hydraulic gear motors

Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Motor

Croise motors

There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.

China supplier Good 1 hp 12v dc 24v motor dc 12 volt gearbox motor small electric motor  with Free Design CustomChina supplier Good 1 hp 12v dc 24v motor dc 12 volt gearbox motor small electric motor  with Free Design Custom

China Custom 12v 24v 36v Brushless dc Planetary Gear Motor Planetary Gearbox BLDC Motor wholesaler

Warranty: 3months-1year
Model Number: GMP36MBL3640
Usage: BOAT, Car, Home Appliance, 12v 24v 36v Brushless dc Planetary Gear Motor Planetary Gearbox BLDC Motor
Type: GEAR MOTOR
Torque: 0.9 N.m
Construction: Permanent Magnet
Commutation: Brushless
Protect Feature: Totally Enclosed
Speed(RPM): 5rpm~1500rpm
Continuous Current(A): 0.2A
Efficiency: 78%
Size: 36mm
shaft: customized
Magnet: Strong or Normal 1 for option
Rated Voltage: 24.0V
Item: dc planetary gear motor
Rated Power: 8w
Rated Speed: 25rpm
Rated Current: 0.4A
Rated Torque: 0.3 N.m
End play: 0.05-0.4mm
Packaging Details: Poly foam inside, strong export carton box outside, with pallet, or as the customer wished.12v 24v 36v Brushless dc Planetary Gear Motor Planetary Gearbox BLDC Motor
Port: HangZhou

12v 24v 36v Brushless dc Planetary Gear Motor Planetary Gearbox BLDC Motor Product Details

Motor Customized Specification, Please Contact Us.

Reference Drawing

—— GMP36 ( Brush Type)

——A part: Gearbox length (Reference Gearbox Technical Date)
——B part:
545 Length: 32.6mm
555 Length: 37.8mm
575 Length: 46.5mm

—— GMP36 ( Brushless Type)

——A part: Gearbox length (Reference Gearbox Technical Date)
——B part:
3626 Length: 26mm
3630 Length: 30mm
3640 Length: 40mm
3650 Length: 50mm
3657 Length: 57mm

Reference Datasheet

Gearbox Technical Date
Number of stages12345Ratio3.7K / 5.2K13.7K / 19.2K / 27K51K / 71K / 100K / 139K189K / 264K / 369K / 516K / 721K699K / 977K / 1367K / 1911K / 2672K / 3736KGearbox Length “L”(mm)2633404754Max. Rated Torque5.0 Kgf.cm10.0 Kgf.cm20.0 Kgf.cm25.0 Kgf.cm30.0 Kgf.cmMax. Gear Breaked Torque15.0 Kgf.cm30.0 Kgf.cm60.0 Kgf.cm75.0 Kgf.cm90.0 Kgf.cmGearbox Efficiency80%~92%70%~80%60%~70%50%~60%40%~50%Application
Certification
Customer Evaluation
Our Company
HangZhou Shunli Motor Co. Ltd has been established in 2005. It’s a high-tech enterprise integrating the research, development, production and sales of various kinds of micro DC motor, geared motor, planetary geared motor, shade pole geared motor and special gearbox motor. Products are widely used in automobiles, communications equipment, smart home, medical equipment, intelligent security, household appliances, western kitchen equipment, machinery and electronics and other high-end transmission structures, products are exported to more than 50 countries and regions at home and abroad.

FAQ1.Q: Are you trading company or manufacturer?A: We’re factory. We specialize in micro dc motor and dc gear motor for more than 14 years.2.Q: What is the payment term for a new customer?A: We can draw up an Ali Assurance Order Online for our new customer, which can pay online with Master Card, Visa, etc. Customer also can pay with PayPal or TT etc.3.Q: I can’t find a suitable motor on your website, can you customize the motor for me?A: Yes, we can customize a suitable motor according to our customer’s requirements.4.Q: Do you have certificates for the motors?A: Yes, we have CE, FCC, ISO, etc. If you have the other certificates requirement, we can apply it for you.5.Q: How is your Quality Control?A: We have professional checking staff on every production line process. After finishing the whole motor, we have the entire quality machine to test the motor. Such as Hardness Tester, 2.5D Image Tester, Salt Spray Chamber, Life Tester, Temperature Test Machine, and Noise tester etc.Contact UsLooking forward to your feedback!
—————————Shunli Motor
HangZhou Shunli Motor Co., Ltd

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Motor

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

China Custom 12v 24v 36v Brushless dc Planetary Gear Motor Planetary Gearbox BLDC Motor  wholesaler China Custom 12v 24v 36v Brushless dc Planetary Gear Motor Planetary Gearbox BLDC Motor  wholesaler

China OEM 24V Small DC Planetary Gearbox Motor with 16-1296: 1 Gear Ratio with Free Design Custom

Merchandise Description

24V Small DC Planetary Gearbox Motor With 16-1296:1 Gear Ratio
 

Product Parameters

Solution Description  

24V DC equipment motor 
The curtain motor
metallurgy gearbox
Reducer motor

previously mentioned specs just for reference and customizable according to specifications.Built-in Generate Management Module.

Remember to let us know your specifications and we will give you with CZPT transmission options.

2nd Drawing

Detailed Photographs

 

 

Software

Business Profile

HangZhou CZPT CZPT & Electronics Co., Ltd was established in 2001,We provide the complete drive answer for consumers from design and style, tooling fabrication, components producing and assembly. 

Workshop

Testing Products

1) Competitive Positive aspects

  • one) Competitive Rewards
    19+12 months knowledge in manufacturing motor gearbox
    We supply technical assist from r&d, prototype, screening, assembly and serial production , ODM &OEM
    Aggressive Cost
    Merchandise Performance: Reduced sounds, Substantial performance, Long lifespan
    Prompt Delivery: fifteen doing work days after payment
    Small Orders Accepted

 2) Principal Merchandise

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: .01-40W,output speed:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Customized worm and equipment transmission equipment
  • Specific electromechanical motion module
  • Exact ingredient and assembly of plastic and metal powder injection.

Our Solutions

  • ODM & OEM
  • Gearbox design and style and improvement
  • Relevant technologies help
  • Micro drive gearbox customized resolution

Packaging & Delivery

1) Packing Specifics

packed in nylon firstly, then carton, and then bolstered with picket circumstance for outer packing.
Or in accordance to client’s necessity.

2) Transport Details

samples will be delivered in ten days
batch buy foremost time in accordance to the true circumstance.

Certifications

Certifications

We Have passed to maintain ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

FAQ

FAQ

1. Can you make the gearbox with customized requirements?
Indeed. We have design and growth staff, also a fantastic expression of engineers, each of them have
several perform many years expertise.

2.Do you give the samples?
Indeed. Our firm can provide the samples to you, and the shipping time is about 5-15days according to the specification of gearbox you need to have.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our business, we take small buy.

4. Do you have the item in inventory?
I am sorry we donot have the item in stock, All items are produced with orders.

5. Do you provide technological innovation assist?
Sure. Our organization have design and style and development team, we can offer technology support if you
need to have.

six.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you supply. 

7.How to shell out the money?
We take T/T in progress. Also we have various financial institution account for receiving money, like US dollors or RMB and so forth.

eight. How can I know the solution is suitable for me?
Frist, you want to give us the much more information data about the solution. We will recommend the item to you in accordance to your necessity of specification. Following you confirm, we will get ready the samples to you. also we will provide some great advancements according to your merchandise use.

9. Can I arrive to your business to go to?
Sure, you can occur to our company to go to at at any time, and welcome to visit our firm.

10. How do make contact with us ?
 Please send an inquiry

The Advantages of Making use of a Equipment Motor

A gear motor operates on the basic principle of conservation of angular momentum. As the more compact gear addresses more RPM and the bigger gear makes far more torque, the ratio amongst the two is greater than one. Similarly, a numerous gear motor follows the principle of vitality conservation, with the course of rotation usually opposite to the a single that is adjacent to it. It is easy to comprehend the concept driving gear motors and the various sorts offered. Go through on to understand about the different sorts of gears and their programs.

Electrical motor

The decision of an electric powered motor for gear motor is mostly dependent on the software. There are different motor and gearhead combos offered, and some are a lot more productive than other individuals. Nonetheless, it is crucial to understand the application needs and decide on a motor that satisfies these wants. In this post, we will take a look at some of the positive aspects of utilizing a gear motor. The professionals and disadvantages of each sort are briefly discussed. You can acquire new equipment motors at aggressive charges, but they aren’t the most reputable or resilient option for your application.
To decide which motor is ideal for your software, you are going to want to think about the load and velocity needs. A equipment motor’s performance (e) can be calculated by having the enter and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The enter (I) value is represented as the torque used to the motor shaft. The output (P) is the volume of mechanical power converted. A DC equipment motor is 70% successful at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also select a compact DC worm equipment motor with a variable equipment ratio from 7.5 to eighty. It has a assortment of options and can be custom made-manufactured for your certain application. The 3-period AC gear motor, on the other hand, works at a rated energy of one hp and torque of 1.143.2 kg-m. The output voltage is normally 220V.
Yet another crucial element is the output shaft orientation. There are two major orientations for gearmotors: in-line and offset. In-line output shafts are most excellent for programs with large torque and quick reduction ratios. If you want to avoid backlash, select a appropriate angle output shaft. An offset shaft can trigger the output shaft to turn into excessively scorching. If the output shaft is angled at a certain angle, it could be as well big or as well modest.
Motor

Gear reducer

A gear reducer is a special type of speed minimizing motor, usually utilised in big machinery, these kinds of as compressors. These reducers have no cooling admirer and are not created to manage weighty loads. Diverse reasons require different support factors. For instance, a device that requires repeated fast accelerations and occasional load spikes needs a equipment reducer with a substantial provider factor. A equipment reducer that is made for lengthy creation shifts must be more substantial than a machine that makes use of it for limited durations of time.
A equipment reducer can reduce the velocity of a motor by a element of two. The reduction ratio adjustments the rotation velocity of the receiving member. This adjust in pace is typically required to remedy problems of inertia mismatch. The torque density of a gear reducer is calculated in newton meters and will depend on the motor used. The very first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for instance, means that the output speed has been cut in 50 %.
Bevel equipment reducers are a great option if the input and output shafts are perpendicular. This variety is quite sturdy and is excellent for conditions exactly where the angle amongst two axes is tiny. Nevertheless, bevel equipment reducers are costly and require constant servicing. They are typically utilised in hefty-duty conveyors and farm products. The correct choice of gear reducer for equipment motor is vital for the performance and dependability of the system. To get the greatest equipment reducer for your software, chat to a competent manufacturer right now.
Selecting a equipment reducer for a gear motor can be tough. The incorrect one can ruin an whole machine, so it is essential to know the particulars. You should know the torque and pace specifications and select a motor with the acceptable ratio. A gear reducer ought to also be appropriate with the motor it really is supposed for. In some situations, a more compact motor with a equipment reducer will perform much better than a more substantial one.
Motor

Motor shaft

Suitable alignment of the motor shaft can tremendously increase the overall performance and daily life span of rotating devices. The suitable alignment of motors and driven instruments improves the transfer of strength from the motor to the instrument. Incorrect alignment leads to further noise and vibration. It may possibly also direct to untimely failure of couplings and bearings. Misalignment also outcomes in increased shaft and coupling temperatures. Consequently, suitable alignment is vital to improve the efficiency of the pushed instrument.
When selecting the correct type of gear practice for your motor, you require to consider its power performance and the torque it can take care of. A helical geared motor is a lot more successful for high output torque applications. Based on the required speed and torque, you can select among an in-line and a parallel helical geared motor. Equally sorts of gears have their positive aspects and disadvantages. Spur gears are widespread. They are toothed and operate parallel to the motor shaft.
A planetary equipment motor can also have a linear output shaft. A stepping motor must not operate at also substantial present to avoid demagnetization, which will lead to step decline or torque fall. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not guarded against bumps, they could result in thread problems. Make positive that the motor shafts and rotors are guarded from exterior impacts.
When choosing a metal for your equipment motor’s motor shaft, you should consider the cost of scorching-rolled bar stock. Its outer levels are a lot more tough to machine. This kind of substance is made up of residual stresses and other difficulties that make it hard to equipment. For these apps, you must select a higher-strength metal with hard outer layers. This sort of steel is cheaper, but it also has dimension concerns. It’s very best to take a look at each and every content very first to establish which a single satisfies your requirements.
In addition to decreasing the speed of your system, a geared motor also minimizes the torque generated by your device. It can be utilized with each AC and DC electricity. A high-good quality gear motor is important for stirring mechanisms and conveyor belts. Even so, you need to select a geared motor that utilizes high-quality gears and supplies optimum efficiency. There are several types of planetary equipment motors and gears on the market, and it is important to pick the correct one particular.
Motor

Initial phase gears

The 1st phase gears of a equipment motor are the most essential factors of the complete gadget. The motor’s energy transmission is ninety% effective, but there are many elements that can impact its functionality. The equipment ratios employed ought to be large ample to handle the load, but not also higher that they are restricting the motor’s pace. A gear motor ought to also have a healthful security element, and the lubricant need to be ample to overcome any of these elements.
The transmission torque of the equipment changes with its velocity. The transmission torque at the input side of the equipment decreases, transferring a little torque to the output facet. The number of tooth and the pitch circle diameters can be used to compute the torque. The 1st phase gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three varieties of gears have diverse torque capacities.
The initial stage helical equipment is the most critical portion of a gear motor. Its perform is to transfer rotation from 1 equipment to the other. Its output is the gearhead. The next stage gears are connected by a carrier. They operate in tandem with the 1st phase equipment to provide the output of the gearhead. Furthermore, the 1st phase carrier rotates in the same course as the input pinion.
An additional crucial ingredient is the output torque of the gearmotor. When picking a gearmotor, contemplate the commencing torque, operating torque, output velocity, overhung and shock loads, obligation cycles, and a lot more. It is crucial to pick a gearmotor with the right ratio for the application. By deciding on the suitable gearmotor, you will get highest functionality with nominal working costs and improve plant productivity. For much more data on initial phase gears, check out our website.
The initial stage of a equipment motor is composed of a set of fixed and rotating sprockets. The 1st phase of these gears acts as a push equipment. Its rotational mass is a restricting issue for torque. The next stage is composed of a rotating shaft. This shaft rotates in the path of the torque axis. It is also the restricting pressure for the motor’s torque.

China OEM 24V Small DC Planetary Gearbox Motor with 16-1296: 1 Equipment Ratio     with Free of charge Layout Custom madeChina OEM 24V Small DC Planetary Gearbox Motor with 16-1296: 1 Equipment Ratio     with Totally free Style Custom

China Hot selling Low Speed DC Gear Motor 24V 120 Rpm Small Gearbox Motor for Power Appliance near me factory

Solution Description

Reduced Velocity Dc Equipment Motor 24V a hundred and twenty Rpm Modest Gearbox Motor for Energy Equipment

Model:D63L-24v80w-120rpm

 

HangZhou CZPT Science & Technology Co.,Ltd is a subsidiary of HangZhou CZPT Motor Co.,Ltd.The manufacturing facility is located in Xihu (West Lake) Dis.,HangZhou,we can layout and manufacture of motors according to all our customers’ needs so considerably,we can manufacture about sixty,000 motors for each month.

Our major market place:

Europe,The usa and Asia,including United Kingdom, Germany, Italy, France, Sweden, United Point out,Brazil,India,Korea and so on.

Firm Advantages:

  1. Large manufacturing potential, rapidly shipping and delivery.

  2. Stringent QC inspecting policies: all products need to be a hundred% inspected prior to shipping and delivery.

  3. OEM/ODM services are available

 4. 24 hours online service.

 5. Prompt quotation for your inquiry

  6. High quality,trustworthiness and extended solution existence.

  7. Skilled maker delivers competitive cost.

  8. Diversified wealthy skilled competent personnel.

A lot more Applications:

Automobile simulator ,garage door opener ,gate operator, packing barrier,wheelchair ,electric powered automobile ,drinking water pump ,oil pump,vending device,sewing equipment, welding machine,office intelligent tools,ground polisher,truck elevate,stair carry,medical center bed ,hydraulic pump electrical forklift.

RFQ:

Q: Are you investing organization or company ?

A: We are Integration of industry and trade, with above 20 several years expertise in DC worm equipment motor. Our company have amassed skilled creation line, total management and CZPT study assistance, which could match all of the customers’ demands and make them gratification.
 

Q: What is your major item?

DC Motor: Equipment motor, Square motor, Stepped motor, and CZPT motor
-Welding equipment: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
 

Q: What if I don’t know which DC motor I need to have?

A: Will not worry, Send as significantly details as you can, our crew will support you locate the proper 1 you are looking for.
 

Q: What is your phrases of payment ?

A: Payment=1000USD, 30% T/T in CZPT ,harmony prior to shippment.
If you have yet another question, pls truly feel cost-free to get in touch with us as beneath:
 

Q: How to shipping:

A: By sea – CZPT appoint forwarder, or our revenue crew find suited forwarder for purchasers. 

By air – CZPT supply acquire convey account, or our product sales team locate suitable specific for customers. (Primarily for sample)
Others – Actually,samples send out by DHL,UPS, TNT and Fedex and many others. We set up to delivery merchandise to some place from China appointed by buyers.

Q: How prolonged is your shipping and delivery time?
A: Typically it is 5-ten days if the goods are in inventory. or it is fifteen-twenty days if the merchandise are not in inventory, it is in accordance to amount.

 

How to Pick a Equipment Motor

A gearmotor is an electrical device that transfers vitality from one particular spot to an additional. There are a lot of sorts of gearmotors. This write-up will examine the types of gearmotors, such as Angular geared motors, Planetary gearboxes, Hydraulic equipment motors, and Croise motors. In addition to its uses, gearmotors have numerous distinct traits. In addition, each and every kind has unique rewards and negatives. Shown below are a number of suggestions on picking a gearmotor.

Angular geared motors

Angular geared motors are the optimum push component for apps in which torques, forces, and motions require to be transferred at an angle. When compared to other sorts of geared motors, these have couple of relocating elements, a compact design and style, and a long life. Angular geared motors are also very successful in vacation drive purposes. In addition to their longevity, they have a minimal upkeep prerequisite and are extremely corrosion-resistant.
Helical worm geared motors are a reduced-cost remedy for drives that use angular geared motors. They combine a worm gear stage and helical input phase to provide larger efficiency than pure worm geared motors. This drive resolution is extremely dependable and noise-free of charge. Angular geared motors are frequently utilised in apps the place sound is an issue, and helical worm geared motors are notably peaceful.
The equipment ratio of an angular geared motor is dependent on the ratio among its input and output shaft. A higher-quality helical geared motor has a reasonably lower mechanical sound amount, and can be installed in nearly any room. The torque of a helical geared motor can be calculated by employing frequency measurement equipment. The vitality efficiency of angular geared motors is one particular of the most essential elements when picking a motor. Its symmetrical arrangement also allows it to function in reduced-pace environments.
When deciding on the proper angular geared motor, it is crucial to keep in mind that increased torque will guide to inadequate output overall performance. As soon as a gear motor reaches its stall torque, it will no more time purpose properly. This can make it crucial to check with a efficiency curve to choose the acceptable motor. Most DC motor companies are far more than satisfied to offer these to consumers on request. Angular geared motors are a lot more costly than conventional worm gear motors.
Motor

Planetary gearboxes

Planetary gearboxes are utilized in industrial equipment to make higher torque and power density. There are a few major sorts of planetary gearboxes: double stage, triple phase, and multistage. The central solar gear transfers torque to a team of planetary gears, although the outer ring and spindle offer travel to the motor. The design and style of planetary gearboxes delivers up to ninety seven% of the electrical power enter.
The compact size of planetary gears final results in superb warmth dissipation. In some apps, lubrication is required to increase sturdiness. Nevertheless, if you are looking for higher pace transmission, you should think about the additional functions, this sort of as low noise, corrosion resistance, and construction. Some constructors are greater than other people. Some are fast to answer, although other folks are not able to ship their merchandise in a timely style.
The principal advantage of a planetary gearbox is its compact style. Its lightweight design can make it straightforward to put in, and the efficiency of planetary gearboxes is up to .ninety eight%. One more reward of planetary gearboxes is their substantial torque capability. These gearboxes are also in a position to function in apps with limited space. Most present day automatic transmissions in the automotive business use planetary gears.
In addition to being low in expense, planetary gearboxes are a fantastic choice for many apps. Neugart gives both compact and correct angle variations. The right angle design and style provides a high electrical power-to-bodyweight ratio, making it best for purposes in which torque is required to be transmitted in reverse manner. So if you’re seeking for an productive way to shift heavy machinery close to, planetary gearboxes can be a excellent selection.
One more advantage of planetary gearboxes is their ability to be effortlessly and speedily modified from one application to another. Because planetary gears are created to be flexible, you do not have to acquire new kinds if you need to have to alter gear ratios. You can also use planetary gears in various industries and help save on basic safety stock by sharing frequent components. These gears are able to face up to large shock masses and demanding situations.
Motor

Hydraulic gear motors

Hydraulic equipment motors are driven by oil that is pumped into a equipment box and triggers the gears to rotate. This strategy of strength manufacturing is silent and affordable. The principal negatives of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two sorts of hydraulic motors are piston and vane-sort hydraulic motors. The following are some widespread rewards of hydraulic equipment motors.
A hydraulic gear motor is composed of two gears – a pushed gear and an idler. The driven gear is hooked up to the output shaft through a essential. High-force oil flows into the housing in between the gear guidelines and the motor housing, and the oil then exits through an outlet port. Not like a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a outcome, they are an superb selection for agricultural and industrial apps.
The most widespread hydraulic gear motors characteristic a gerotor and a drive equipment. These gears mesh with a bigger gear to generate rotation. There are also 3 standard variants of gear motors: roller-gerotor, gerotor, and differential. The latter generates higher torque and less friction than the previous two. These differences make it challenging to decide on which kind is the very best for your requirements. A high-performance equipment motor will previous longer than an normal 1.
Radial piston hydraulic motors run in the opposite path to the reciprocating shaft of an electrical gearmotor. They have nine pistons arranged about a widespread heart line. Fluid strain causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back again in. Due to the fact of the substantial force created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic equipment motors are extremely efficient, allowing them to be employed in a vast variety of industrial and industrial programs.
Hydraulic gear motors complement hydraulic pumps and motors. They are also accessible in reversible versions. To pick the proper hydraulic motor for your project, consider time to collect all the essential info about the set up method. Some kinds call for specialised experience or complex installation. Also, there are some variances among shut and open up-loop hydraulic motors. Make confident to talk about the alternatives with a specialist prior to you make a choice.
Motor

Croise motors

There are numerous advantages to selecting a Croise equipment motor. It is extremely compact, with less excess weight and place than normal motors. Its proper-angle shaft and worm equipment give clean, silent procedure. A silent-kind brake makes certain no metallic seem during procedure. It also offers superb positioning accuracy and shock resistance. This is why this motor is best for higher-frequency purposes. Let us just take a nearer seem.
A appropriately matched gearmotor will offer highest torque output in a specified time period. Its optimum developing torque is normally the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can satisfy torque specifications of six inch-lbs ., with out exceeding its breakdown ranking. This reduce-price unit makes it possible for for creation variants and enables the consumer to use a less strong motor. Croise equipment motors are obtainable in a range of styles.

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China Good quality 12V 24V 10.4W 21.1W 31rpm Brushed Worm Gear DC Motor Electric Right Angle Gearbox Motor near me shop

Merchandise Description

Set up in 1994, HangZhou BG Motor Factory is a skilled producer of brushless DC motors, brushed DC motors, planetary gear motors, worm equipment motors, CZPT motors and AC motors. We have a plant spot of 6000 sq. meters, a number of patent certificates, and we have the unbiased layout and advancement abilities and powerful specialized drive, with an annual output of more than 1 million units. Since the starting of its institution, BG motor has targeted on the all round answer of motors. We manufacture and style motors, supply professional personalized providers, answer quickly to customer wants, and actively support customers to solve troubles. Our motor products are exported to 20 international locations, like the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea and so forth.
Our founder, Mr. Sunlight, has far more than 40 years of experience in motor technologies, and our other engineers also have much more than 15 several years of encounter, and 60% of our personnel have much more than ten many years of experience, and we can CZPT you that the quality of our motors is prime notch.
The merchandise protect AGV, underwater robots, robots, stitching machine business, automobiles, health care tools, automatic doors, lifting equipment, industrial gear and have a wide range of programs.
We try for CZPT in the high quality of every item, and we are only a tiny and innovative producer.
Our eyesight: Travel the world forward and make life much better!

Q:1.What variety of motors can you offer?

A:At current, we primarily create brushless DC motors, brush DC motors, AC motors, CZPT Motors the energy of the motor is much less than 5000W, and the diameter of the motor is not a lot more than 200mm

Q:2.Can you send out me a cost list?

A:For all of our motors, they are tailored primarily based on distinct demands like life time, noise,voltage,and shaft and many others. The price tag also varies according to once-a-year amount. So it’s actually difficult for us to provide a cost list. If you can share your comprehensive demands and yearly quantity, we will see what provide we can offer.

Q:3.Can l get some samples?

A:It depends. If only a few samples for personal use or substitute, I am frightened it’ll be challenging for us to provide since all of our motors are custom produced and no inventory available if there are no additional requirements. If just sample tests before the official order and our MOQ,value and other terms are acceptable,we would adore to give samples.

Q4:Can you offer OEM or ODM provider?

A:Of course,OEM and ODM are the two available, we have the professional R&D dept which can provide professional answers for you.

Q5:Can l check out your manufacturing facility prior to we location an buy?

A:welcome to go to our manufacturing unit,use each pleased if we have the CZPT to know each and every other more.

Q:6.What is actually the guide time for a regular buy?

A:For orders, the common guide time is fifteen-twenty days and this time can be shorter or more time primarily based on the different model,interval and amount.

What Is a Gear Motor?

A equipment motor is an electrical motor coupled with a equipment prepare. It employs either DC or AC power to achieve its function. The main reward of a gear reducer is its potential to multiply torque while sustaining a compact dimensions. The trade-off of this additional torque arrives in the type of a lowered output shaft speed and all round efficiency. However, proper gear engineering and ratios offer the best possible output and pace profiles. This type of motor unlocks the total potential of OEM gear.

Inertial load

Inertial load on a equipment motor is the amount of pressure a rotating unit generates because of to its inverse sq. romantic relationship with its inertia. The increased the inertia, the much less torque can be created by the gear motor. Nonetheless, if the inertia is way too large, it can cause issues with positioning, settling time, and controlling torque and velocity. Gear ratios must be picked for optimum power transfer.
The duration of acceleration and braking time of a gear motor is dependent on the kind of pushed load. An inertia load calls for more time acceleration time while a friction load calls for breakaway torque to commence the load and maintain it at its preferred speed. As well quick a time period of time can trigger too much equipment loading and may outcome in damaged gears. A secure approach is to disconnect the load when power is disconnected to stop inertia from driving again through the output shaft.
Inertia is a essential principle in the style of motors and generate techniques. The ratio of mass and inertia of a load to a motor decides how effectively the motor can management its pace throughout acceleration or deceleration. The mass minute of inertia, also named rotational inertia, is dependent on the mass, geometry, and middle of mass of an item.
Motor

Apps

There are a lot of purposes of equipment motors. They provide a strong but efficient indicates of speed and torque management. They can be either AC or DC, and the two most frequent motor types are the a few-section asynchronous and the everlasting magnet synchronous servomotor. The type of motor utilized for a offered software will establish its expense, reliability, and complexity. Equipment motors are generally utilised in programs where large torque is necessary and room or power constraints are important.
There are two varieties of equipment motors. Depending on the ratio, every single gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to generate torque. The stress builds on one side of the motor until finally it generates adequate torque to energy a rotating load. This variety of motors is not suggested for purposes in which load reversals occur, as the holding torque will diminish with age and shaft vibration. Even so, it can be utilized for precision apps.
The market landscape exhibits the competitive setting of the equipment motor business. This report also highlights crucial objects, cash flow and price development by location and country. The report also examines the aggressive landscape by area, like the United States, China, India, the GCC, South Africa, Brazil, and the rest of the entire world. It is critical to note that the report includes segment-specific data, so that viewers can simply understand the marketplace potential of the geared motors market place.

Dimension

The safety issue, or SF, of a gear motor is an essential thought when selecting a single for a specific application. It compensates for the stresses placed on the gearing and permits it to operate at greatest effectiveness. Makers give tables detailing normal programs, with multiplication aspects for obligation. A equipment motor with a SF of 3 or much more is suited for difficult applications, while a gearmotor with a SF of one or two is appropriate for relatively straightforward applications.
The world-wide equipment motor industry is hugely fragmented, with quite a few modest gamers catering to various finish-use industries. The report identifies various sector traits and offers comprehensive data on the industry. It outlines historical data and delivers beneficial insights on the market. The report also employs numerous methodologies and methods to analyze the market. In addition to providing historic information, it includes thorough details by market place segment. In-depth analysis of market segments is presented to assist determine which technologies will be most suitable for which programs.
Motor

Price

A gear motor is an electric motor that is paired with a equipment teach. They are available in AC or DC electrical power programs. In comparison to standard motors, equipment reducers can maximize torque whilst maintaining compact dimensions. But the trade-off is the reduced output shaft velocity and overall effectiveness. However, when used appropriately, a gear motor can produce best output and mechanical in shape. To realize how a equipment motor performs, let’s search at two kinds: correct-angle geared motors and inline geared motors. The very first two types are generally employed in automation gear and in agricultural and health-related programs. The latter sort is created for rugged purposes.
In addition to its effectiveness, DC equipment motors are place-preserving and have minimal energy use. They can be utilized in a quantity of programs like income counters and printers. Automated window devices and curtains, glass curtain partitions, and banknote vending devices are some of the other major apps of these motors. They can price up to ten horsepower, which is a good deal for an industrial equipment. Nevertheless, these are not all-out expensive.
Electric powered gear motors are adaptable and broadly utilised. Nevertheless, they do not perform well in programs requiring substantial shaft velocity and torque. Illustrations of these include conveyor drives, frozen beverage machines, and medical resources. These purposes call for large shaft velocity, so gear motors are not perfect for these apps. Nonetheless, if noise and other issues are not a worry, a motor-only answer may be the much better option. This way, you can use a single motor for several apps.
Motor

Upkeep

Geared motors are between the most common tools utilized for generate trains. Proper upkeep can stop injury and maximize their performance. A information to equipment motor maintenance is offered from WEG. To stop even more damage, stick to these maintenance actions:
Routinely verify electrical connections. Verify for loose connections and torque them to the recommended values. Also, check out the contacts and relays to make certain they are not tangled or destroyed. Check out the atmosphere all around the equipment motor to avert dust from clogging the passageway of electric existing. A proper upkeep plan will help you determine issues and lengthen their lifestyle. The manual will also tell you about any issues with the gearmotor. Even so, this is not enough – it is essential to examine the issue of the gearbox and its parts.
Carry out visual inspection. The function of visual inspection is to notice any irregularities that may possibly indicate attainable troubles with the gear motor. A soiled motor might be an indication of a tough surroundings and a good deal of troubles. You can also complete a odor test. If you can smell a burned odor coming from the windings, there may possibly be an overheating dilemma. Overheating can cause the windings to burn off and hurt.
Reactive servicing is the most widespread approach of motor upkeep. In this sort of servicing, you only carry out repairs if the motor stops doing work thanks to a malfunction. Normal inspection is necessary to avoid unexpected motor failures. By using a logbook to doc motor functions, you can decide when it is time to replace the equipment motor. In contrast to preventive routine maintenance, reactive servicing needs no standard checks or providers. Nonetheless, it is advised to execute inspections each and every six months.

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China Hot selling 36mm Planetary Gearbox 24V 12V DC Gear Motor High Torque Low Rpm Motors for Robots wholesaler

Merchandise Description

Peaceful stable and reputable for lengthy daily life procedure

Dynamic Modeling of a Planetary Motor

A planetary equipment motor is made up of a sequence of gears rotating in excellent synchrony, making it possible for them to provide torque in a greater output potential than a spur equipment motor. Not like the planetary motor, spur gear motors are less complicated to create and price less, but they are greater for purposes demanding decrease torque output. That is due to the fact every equipment carries the complete load. The following are some key differences between the two sorts of gearmotors.

planetary equipment program

A planetary gear transmission is a sort of gear mechanism that transfers torque from one source to yet another, generally a rotary motion. Moreover, this sort of gear transmission demands dynamic modeling to look into its toughness and dependability. Prior studies included the two uncoupled and coupled meshing types for the evaluation of planetary gear transmission. The blended model considers each the shaft structural stiffness and the bearing help stiffness. In some apps, the versatile planetary equipment may impact the dynamic reaction of the system.
In a planetary equipment unit, the axial conclude floor of the cylindrical portion is rotatable relative to the separating plate. This system retains lubricant. It is also capable of stopping international particles from coming into the planetary gear technique. A planetary equipment gadget is a wonderful choice if your planetary motor’s pace is substantial. A large-quality planetary gear program can give a excellent functionality than standard methods.
A planetary equipment technique is a intricate system, involving three shifting hyperlinks that are linked to each and every other by means of joints. The sunshine equipment functions as an enter and the earth gears act as outputs. They rotate about their axes at a ratio determined by the variety of enamel on every equipment. The sun gear has 24 enamel, while the planet gears have a few-quarters that ratio. This ratio tends to make a planetary motor incredibly productive.
Motor

planetary gear teach

To predict the totally free vibration response of a planetary motor gear practice, it is essential to build a mathematical design for the system. Formerly, static and dynamic versions were utilised to study the actions of planetary motor equipment trains. In this review, a dynamic model was designed to investigate the effects of essential style parameters on the vibratory reaction. Important parameters for planetary equipment transmissions consist of the composition stiffness and mesh stiffness, and the mass and place of the shaft and bearing supports.
The design and style of the planetary motor equipment train is composed of many phases that can operate with variable enter speeds. The design of the equipment train allows the transmission of large torques by dividing the load throughout numerous planetary gears. In addition, the planetary equipment teach has several enamel which mesh concurrently in procedure. This style also enables for higher effectiveness and transmittable torque. Listed here are some other benefits of planetary motor equipment trains. All these benefits make planetary motor equipment trains 1 of the most well-known types of planetary motors.
The compact footprint of planetary gears makes it possible for for superb warmth dissipation. Large speeds and sustained performances will call for lubrication. This lubricant can also reduce sounds and vibration. But if these characteristics are not appealing for your software, you can decide on a various gear type. Alternatively, if you want to preserve higher performance, a planetary motor gear train will be the very best choice. So, what are the benefits of planetary motor gears?

planetary equipment prepare with fixed provider prepare ratio

The planetary equipment prepare is a widespread sort of transmission in a variety of equipment. Its principal positive aspects are higher effectiveness, compactness, big transmission ratio, and electricity-to-fat ratio. This type of gear train is a blend of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have reduce axial drive and higher load carrying capability. Herringbone planetary gears are frequently utilized in weighty machinery and transmissions of big cars.
To use a planetary equipment practice with a set carrier teach ratio, the 1st and 2nd planets should be in a carrier placement. The very first world is rotated so that its tooth mesh with the sun’s. The 2nd earth, nevertheless, are not able to rotate. It have to be in a carrier situation so that it can mesh with the sunlight. This calls for a large diploma of precision, so the planetary equipment teach is generally manufactured of numerous sets. A minor analysis will simplify this design.
The planetary equipment teach is produced up of 3 components. The outer ring equipment is supported by a ring equipment. Every gear is positioned at a certain angle relative to 1 yet another. This permits the gears to rotate at a set fee even though transferring the movement. This layout is also popular in bicycles and other modest cars. If the planetary equipment train has a number of phases, numerous ring gears could be shared. A stationary ring equipment is also utilized in pencil sharpener mechanisms. Planet gears are prolonged into cylindrical cutters. The ring equipment is stationary and the planet gears rotate close to a sun axis. In the scenario of this layout, the outer ring gear will have a -3/2 earth gear ratio.
Motor

planetary gear practice with zero helix angle

The torque distribution in a planetary equipment is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the lifestyle of the bearing. To better realize how this can influence a equipment prepare, we will analyze two reports executed on the load distribution of a planetary gear with a zero helix angle. The initial examine was carried out with a highly specialised system from the bearing manufacturer INA/FAG. The crimson line signifies the load distribution alongside a needle roller in a zero helix gear, although the environmentally friendly line corresponds to the same distribution of masses in a 15 degree helix angle gear.
An additional approach for deciding a gear’s helix angle is to take into account the ratio of the sunlight and world gears. Whilst the solar equipment is normally on the enter aspect, the planet gears are on the output facet. The solar gear is stationary. The two gears are in engagement with a ring gear that rotates forty five levels clockwise. Each gears are hooked up to pins that assistance the planet gears. In the figure under, you can see the tangential and axial equipment mesh forces on a planetary gear train.
One more strategy utilized for calculating electrical power decline in a planetary gear prepare is the use of an car transmission. This variety of equipment supplies balanced efficiency in each electricity efficiency and load capability. Regardless of the complexities, this approach provides a a lot more accurate investigation of how the helix angle affects electrical power reduction in a planetary gear prepare. If you are intrigued in lowering the electricity reduction of a planetary gear prepare, read through on!

planetary gear prepare with spur gears

A planetary gearset is a sort of mechanical push technique that employs spur gears that go in reverse directions inside a plane. Spur gears are one of the more fundamental kinds of gears, as they do not require any specialty cuts or angles to function. As an alternative, spur gears use a intricate tooth form to determine in which the tooth will make speak to. This in switch, will establish the quantity of electrical power, torque, and pace they can make.
A two-phase planetary equipment teach with spur gears is also attainable to run at variable input speeds. For these kinds of a set up, a mathematical model of the gear train is developed. Simulation of the dynamic conduct highlights the non-stationary effects, and the outcomes are in good settlement with the experimental data. As the ratio of spur gears to spur gears is not continual, it is referred to as a dedendum.
A planetary equipment teach with spur gears is a variety of epicyclic gear teach. In this circumstance, spur gears run among gears that include equally inner and exterior tooth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar technique. There are 4 principal parts of a planetary equipment practice. The earth equipment is positioned inside the sun equipment and rotates to transfer motion to the sun gear. The earth gears are mounted on a joint provider that is linked to the output shaft.
Motor

planetary equipment train with helical gears

A planetary equipment teach with helical teeth is an incredibly effective transmission system that can supply high amounts of energy density. Helical gears are utilised to boost effectiveness by supplying a more effective different to standard worm gears. This type of transmission has the possible to enhance the total functionality of a system, and its benefits prolong far past the electricity density. But what tends to make this transmission technique so appealing? What are the essential elements to take into account when planning this variety of transmission program?
The most fundamental planetary prepare is composed of the sunlight equipment, world gear, and ring equipment aspects. The number of planets may differ, but the simple composition of planetary gears is related. A easy planetary geartrain has the sun equipment driving a carrier assembly. The variety of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and dependable.
The mesh section homes of a planetary gear practice are especially essential in planning the profiles. Various parameters this kind of as mesh section distinction and tooth profile modifications have to be examined in depth in get to fully realize the dynamic qualities of a PGT. These elements, jointly with other individuals, figure out the helical gears’ performance. It is therefore essential to recognize the mesh stage of a planetary gear prepare to design it properly.

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China wholesaler 12V 24V 110V, 10W,15W,25W,Brushless DC Gear Motor With L-type Gearbox with Good quality

Merchandise Description

12V 24V 110V, 10W,15W,25W,Brushless DC Gear Motor With L-kind Gearbox
 

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FAQ

Q: What’re your primary items?

A: We at present produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Equipment Box etc. You can check out the technical specs for over motors on our web site and you can email us to recommend necessary motors per your specification as well.

Q: How to decide on a suitable motor?
A:If you have motor photos or drawings to display us, or you have in depth specs like voltage, pace, torque, motor size, working manner of the motor, necessary lifetime and sound degree and so forth, make sure you do not wait to allow us know, then we can advocate suited motor per your request accordingly.

Q: Do you have a customized services for your normal motors?
A: Indeed, we can personalize for each your request for the voltage, velocity, torque and shaft dimensions/condition. If you want further wires/cables soldered on the terminal or want to insert connectors, or capacitors or EMC we can make it way too.

Q: Do you have an person layout services for motors?
A: Yes, we would like to design motors independently for our buyers, but it may possibly need to have some mold building expense and layout cost. 

Q: What is actually your guide time?
A: Usually speaking, our typical regular item will require fifteen-30days, a little bit for a longer time for custom-made products. But we are quite adaptable on the direct time, it will count on the distinct orders.

Please get in touch with us if you have detailed requests, thank you !

Advantages of a Planetary Motor

If you might be looking for an affordable way to energy a machine, contemplate acquiring a Planetary Motor. These units are created to provide a massive selection of equipment reductions, and are able of creating much larger torques and torque density than other sorts of drive methods. This report will make clear why you ought to think about purchasing 1 for your wants. And we are going to also examine the distinctions among a planetary and spur equipment program, as well as how you can advantage from them.

planetary gears

Planetary gears in a motor are utilised to decrease the pace of rotation of the armature 8. The reduction ratio is identified by the composition of the planetary equipment system. The output shaft 5 rotates via the system with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 as soon as the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature triggers the motor to begin.
The axial conclude floor of a planetary equipment device has two round grooves 21. The frustrated portion is utilised to retain lubricant. This lubricant helps prevent international particles from coming into the planetary equipment room. This attribute enables the planetary equipment system to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear gadget can be a very good decision for a motor with minimal area.
Due to the fact of their compact footprint, planetary gears are great for lowering warmth. In addition, this layout enables them to be cooled. If you require higher speeds and sustained efficiency, you might want to consider employing lubricants. The lubricants existing a cooling impact and decrease sounds and vibration. If you want to maximize the performance of your motor, commit in a planetary gear hub drivetrain.
The planetary equipment head has an inner sun gear that drives the numerous outer gears. These gears mesh together with the outer ring that is mounted to the motor housing. In industrial apps, planetary gears are utilised with an escalating amount of teeth. This distribution of electricity ensures larger performance and transmittable torque. There are a lot of positive aspects of making use of a planetary equipment motor. These positive aspects include:
Motor

planetary gearboxes

A planetary gearbox is a variety of drivetrain in which the input and output shafts are related with a planetary construction. A planetary gearset can have 3 principal components: an input gear, a planetary output gear, and a stationary situation. Various gears can be employed to alter the transmission ratios. The planetary construction arrangement provides the planetary gearset high rigidity and minimizes backlash. This large rigidity is crucial for rapid begin-stop cycles and rotational direction.
Planetary gears require to be lubricated often to stop put on and tear. In addition, transmissions must be serviced routinely, which can include fluid alterations. The gears in a planetary gearbox will wear out with time, and any problems need to be repaired quickly. Nonetheless, if the gears are broken, or if they are faulty, a planetary gearbox producer will restore it for free of charge.
A planetary gearbox is generally a 2-velocity layout, but skilled producers can supply triple and one-pace sets. Planetary gearboxes are also appropriate with hydraulic, electromagnetic, and dynamic braking techniques. The initial stage to creating a planetary gearbox is defining your application and the sought after final result. Renowned constructors use a consultative modeling method, commencing each and every task by researching equipment torque and functioning problems.
As the planetary gearbox is a compact style, space is constrained. For that reason, bearings need to have to be selected meticulously. The compact needle roller bearings are the most frequent alternative, but they are not able to tolerate large axial forces. Individuals that can take care of substantial axial forces, this kind of as worm gears, need to decide for tapered roller bearings. So, what are the advantages and drawbacks of a helical gearbox?

planetary gear motors

When we consider of planetary equipment motors, we are likely to believe of huge and powerful devices, but in fact, there are numerous scaled-down, more inexpensive versions of the identical equipment. These motors are typically created of plastic, and can be as modest as 6 millimeters in diameter. As opposed to their larger counterparts, they have only one particular gear in the transmission, and are produced with a modest diameter and little variety of enamel.
They are related to the solar system, with the planets rotating around a sunlight gear. The planet pinions mesh with the ring equipment inside the sun equipment. All of these gears are connected by a planetary provider, which is the output shaft of the gearbox. The ring equipment and planetary carrier assembly are attached to every single other by means of a sequence of joints. When electricity is utilized to any of these members, the complete assembly will rotate.
Compared to other configurations, planetary gearmotors are more complex. Their design is made up of a sunshine equipment centered in the middle and numerous more compact gears that mesh with the central sun equipment. These gears are enclosed in a larger internal tooth gear. This design and style enables them to deal with more substantial hundreds than traditional equipment motors, as the load is distributed amid numerous gears. This variety of motor is usually more high-priced than other configurations, but can withstand the larger-load requirements of some devices.
Due to the fact they are cylindrical in form, planetary gear motors are incredibly adaptable. They can be utilized in different applications, including automatic transmissions. They are also utilized in programs the place large-precision and pace are needed. Furthermore, the planetary equipment motor is strong and is characterised by low vibrations. The rewards of employing a planetary gear motor are vast and incorporate:
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planetary gears vs spur gears

A planetary motor utilizes multiple enamel to share the load of rotating areas. This gives planetary gears high stiffness and reduced backlash – typically as minimal as one particular or two arc minutes. These traits are essential for purposes that undergo repeated start-end cycles or rotational direction changes. This post discusses the positive aspects of planetary gears and how they differ from spur gears. You can observe the animation below for a clearer comprehension of how they function and how they vary from spur gears.
Planetary gears go in a periodic manner, with a comparatively tiny meshing frequency. As the meshing frequency increases, the amplitude of the frequency also boosts. The amplitude of this frequency is modest at low clearance values, and increases drastically at larger clearance levels. The amplitude of the frequency is larger when the clearance reaches .2-.6. The amplitude raises quickly, whilst use increases gradually after the initial .2-.6-inch-broad clearance.
In substantial-speed, higher-torque purposes, a planetary motor is more effective. It has a number of speak to points for increased torque and greater velocity. If you are not confident which variety to choose, you can seek advice from with an professional and layout a custom made equipment. If you are not sure of what variety of motor you need, speak to Twirl Motor and request for assist selecting the right one particular for your software.
A planetary equipment arrangement provides a variety of benefits in excess of conventional fastened-axis gear method patterns. The compact measurement permits for reduce loss of usefulness, and the a lot more planets in the equipment system enhances the torque density and potential. An additional gain of a planetary equipment technique is that it is significantly much better and much more resilient than its spur-equipment counterpart. Merged with its many benefits, a planetary gear arrangement provides a exceptional solution to your shifting needs.
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planetary gearboxes as a compact alternative to pinion-and-equipment reducers

Whilst classic pinion-and-equipment reducer style is bulky and complex, planetary gearboxes are compact and flexible. They are appropriate for numerous programs, specifically the place room and excess weight are troubles, as effectively as torque and velocity reduction. Nonetheless, comprehending their system and operating is not as basic as it appears, so below are some of the crucial advantages of planetary gearing.
Planetary gearboxes perform by utilizing two planetary gears that rotate about their very own axes. The solar equipment is used as the enter, even though the planetary gears are linked by means of a casing. The ratio of these gears is -Ns/Np, with 24 tooth in the sunshine equipment and -3/2 on the planet gear.
As opposed to conventional pinion-and-gear reducer styles, planetary gearboxes are a lot more compact and significantly less costly. A planetary gearbox is about 50% scaled-down and weighs significantly less than a pinion-and-equipment reducer. The more compact equipment floats on prime of 3 big gears, minimizing the consequences of vibration and guaranteeing consistent transmission over time.
Planetary gearboxes are a great alternative to pinion-and-equipment drive methods simply because they are scaled-down, much less complicated and provide a greater reduction ratio. Their meshing arrangement is equivalent to the Milky Way, with the sunlight gear in the center and two or far more outer gears. They are related by a provider that sets their spacing and incorporates an output shaft.
In contrast to pinion-and-equipment decreases, planetary gearboxes offer you greater pace reduction and torque potential. As a end result, planetary gearboxes are tiny and compact and are frequently favored for place-constrained programs. But what about the large torque transfer? If you are seeking for a compact alt

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