Tag Archives: high speed dc motor

China Good quality High Torque Slow Speed 49/59/63/76mm DC Gear Motor for Floor Polisher a/c vacuum pump

Product Description

Low Speed High Torque DC Motor for Garden Tool with Reducer Gear Box

Product characteristic  
1. Stator size is optional
2. Safe, reliable, low noise, good starting, long life
3. Strong power
Rated voltage 12-24vol/50Hz

Typical used: 
 motor is widely usedn in home appliances as Microwave turing plate, Quartz heater, Dishwasher, Can opener, Knife sharpener, washing machine
 

MODEL VOLT POWER FREE SPEED FREE CURRENT 
D49R 24V 30W 180±5RPM <0.65A
D76R 12V 70W 80±8RPM <0.65A
D63R 12V 70W 65±6RPM <0.65A

Mechanical dimensions 

ABOUT US

Greatupmotor group was established in 2006.we always focus on micro-motors for household and industrial electrical appliance.Currently, we have professional micro-motor factories separatlly located in ZheJiang & ZHangZhoug province.It has 50,000 square CHINAMFG plants and more than 500 employees, annual output  is 5 million pcs and has 10 million pcs annual producing capacity.After years development,we built a great reputation in the domestic and oversea market and have the trust from our  global customers.
We  started our business from shaded pole motors, after 10 years development,our products  is enlarged to BLDC motors ,capacitor motors ,synchronous motors,stepping motors,servo motors, and PMDC motors.Our products  are widely used for making refrigerators, freezers, micro-wave ovens, air warmers, air exhausters, ventilators,ovens, air filter, massage machines and many other equipments.
To design the lastest technology motors and meet our customers requirments,we have the very capable  R&D team,to ensure our products quality ,we have very strict manage system for our production department & QC department,to make our cost lower,we have the very professional purchase department, We dedicate to make every details better than we could do.
To offer quick and better service to our customers in Australia and New Zeland,we set up branch office in Australia since 2017 with exprienced consultant to support the business ,which will bring more customers to get know of us.
We will keep doing our job,move CHINAMFG step by step to make our business area wider and brighter.

Our company FAQ for you

(1) Q: What kind motors you can provide?
A:For now,we mainly provide Kitchen Hood Motor,DC Motor,Gear Motor,Fan Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor etc.

(2) Q: Is it possible to visit your factory
A: Sure. But please kindly keep us posted a few days in advance. We need to check our
schedule to see if we are available then.

(3) Q: Can I get some samples
A: It depends. If only a few samples for personal use or replacement, I am afraid it will
be difficult for us to provide, because all of our motors are custom made and no stock
available if there is no further needs. If just sample testing before the official order and
our MOQ, price and other terms are acceptable, we’d love to provide samples.

(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 2
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

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gear motor

What types of feedback mechanisms are commonly integrated into gear motors for control?

Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:

1. Encoder Feedback:

An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:

  • Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
  • Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.

2. Hall Effect Sensors:

Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.

3. Current Sensors:

Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.

4. Temperature Sensors:

Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.

5. Hall Effect Limit Switches:

Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.

6. Resolver Feedback:

A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.

These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.

gear motor

What are some common challenges or issues associated with gear motors, and how can they be addressed?

Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:

1. Gear Wear and Failure:

Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:

  • Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
  • Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
  • Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.

2. Backlash and Inaccuracy:

Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:

  • Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
  • Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
  • Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.

3. Noise and Vibrations:

Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:

  • Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
  • Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
  • Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.

4. Overheating and Thermal Management:

Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:

  • Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
  • Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
  • Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.

5. Load Variations and Shock Loads:

Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:

  • Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
  • Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
  • Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.

By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.

gear motor

In which industries are gear motors commonly used, and what are their primary applications?

Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:

1. Robotics and Automation:

Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.

2. Automotive Industry:

The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.

3. Manufacturing and Machinery:

Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.

4. HVAC and Building Systems:

In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.

5. Marine and Offshore Industry:

Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.

6. Renewable Energy Systems:

The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.

7. Medical and Healthcare:

Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.

These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.

China Good quality High Torque Slow Speed 49/59/63/76mm DC Gear Motor for Floor Polisher   a/c vacuum pump		China Good quality High Torque Slow Speed 49/59/63/76mm DC Gear Motor for Floor Polisher   a/c vacuum pump
editor by CX 2024-05-14

China Hot selling DC 12V 100rpm Planetary Gear Motor Output Shaft 25mm Diameter Gearbox High Torque Electric Micro Speed Reduction with Great quality

Product Description

FAQ
Q: What’re your main products ?
A: We currently produce Brushed Dc Motors, Brushed DC Gear Motors, Planetary DC Gear Motors, Brushless
DCMotors, Stepper motors, AC Motors and High Precision Planetary Gear Box etc. 
Q:How to select a suitable motor ?
A:lf you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque,
motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know,
then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors ?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape.lf you need additional
wires/cables soldered on the terminal or need to add connectors, or capacitors or EMCwe can make it too.
Q: Do you have an individual design service for motors ?
A: Yes,we would like to design motors individually for our customers, but it may need some mold developingcost
and design charge.
Q: What’s your lead time ?
A:Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products.
But we are very flexible on the lead time, it will depend on the specific orders. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: High Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Open Type
Number of Poles: 2
Samples:
US$ 9.9/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

  • Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
  • Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

  • Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
  • Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
  • Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
  • Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

  • Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
  • Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
  • Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China Hot selling DC 12V 100rpm Planetary Gear Motor Output Shaft 25mm Diameter Gearbox High Torque Electric Micro Speed Reduction   with Great quality China Hot selling DC 12V 100rpm Planetary Gear Motor Output Shaft 25mm Diameter Gearbox High Torque Electric Micro Speed Reduction   with Great quality
editor by CX 2024-04-12

China high quality ZD Constant Speed High Torque DC Gear Motor/Reducer Motor For Industrial/Household Appliances/Universal vacuum pump oil

Product Description

Model Selection

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Detailed Photos

Product Description:

Gear Motor-Torque Table Allowance Torque Unit:Upside (N.m)/Belowside (kgf.cm)

•Gearhead and Intermediate gearhead are sold separately.

•Enter the reduction ratio into the blank() within the model name.

•The speed is calculated by dividing the motor’s synchronous speed by the reduction ratio. The actual speed is 2%~20% less than the displayed value, depending on the size of the load.

•To reduce the speed beyond the reduction ratio in the following table, attach an intermediate gearhead (reduction ratio: 10) between the reducer and motor. In that case, the permissible torque is 8N-m.

Type

Motor/Gearhead

Gear Ratio

3

3.6

5

6

7.5

9

12.5

15

18

25

30

36

50

60

75

90

100

120

150

180

Speed r/min

1000

833

600

500

400

333

240

200

166

120

100

83

60

50

40

33

30

25

20

16

Z4D40-90GN(4GN10XK)

4GN()RC/

4GN()RT

0.25

0.30

0.42

0.50

0.70

0.84

1.16

1.39

1.67

2.32

2.78

3.34

4.64

5.01

6.27

7.52

8.00

8.00

8.00

8.00

2.55

3.06

4.28

5.10

7.14

8.57

11.8

14.2

17.0

23.7

28.4

34.1

47.3

51.1

64.0

76.7

80.0

80.0

80.0

8.00

Dimensions(Unit:mm):

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Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Power Tools
Operating Speed: Constant Speed
Structure and Working Principle: Brushless
Certification: ISO9001, CCC
Transport Package: Cnt
Specification: UL, CE, ISO9001, CCC, RoHS
Customization:
Available

|

gear motor

Where can individuals find reliable resources for learning more about gear motors and their applications?

Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:

1. Manufacturer Websites:

Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.

2. Industry Associations and Organizations:

Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).

3. Technical Publications and Journals:

Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.

4. Online Forums and Communities:

Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.

5. Educational Institutions and Courses:

Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.

6. Trade Shows and Exhibitions:

Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.

When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.

gear motor

Are there environmental benefits to using gear motors in certain applications?

Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:

1. Energy Efficiency:

Gear motors can improve energy efficiency in various ways:

  • Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
  • Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.

2. Reduced Resource Consumption:

The use of gear motors can lead to reduced resource consumption and environmental impact:

  • Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
  • Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.

3. Noise Reduction:

Gear motors can contribute to a quieter and more environmentally friendly working environment:

  • Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.

4. Precision and Control:

Gear motors offer enhanced precision and control, which can lead to environmental benefits:

  • Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
  • Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.

In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.

gear motor

In which industries are gear motors commonly used, and what are their primary applications?

Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:

1. Robotics and Automation:

Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.

2. Automotive Industry:

The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.

3. Manufacturing and Machinery:

Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.

4. HVAC and Building Systems:

In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.

5. Marine and Offshore Industry:

Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.

6. Renewable Energy Systems:

The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.

7. Medical and Healthcare:

Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.

These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.

China high quality ZD Constant Speed High Torque DC Gear Motor/Reducer Motor For Industrial/Household Appliances/Universal   vacuum pump oil	China high quality ZD Constant Speed High Torque DC Gear Motor/Reducer Motor For Industrial/Household Appliances/Universal   vacuum pump oil
editor by CX 2024-04-04

China manufacturer High Efficient L Type Speed Reducer Electric DC Brushless Gear Motor For Barrier Gate System wholesaler

Product Description

DC Brushless Gear Motor With L Type Speed Reducer For Barrier Gate System
 

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FAQ

Q: What’re your main products?

A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge. 

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Please contact us if you have detailed requests, thank you ! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Operating Speed: Constant Speed
Excitation Mode: Shunt
Customization:
Available

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gear motor

Can gear motors be used in robotics, and if so, what are some notable applications?

Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:

1. Robotic Arm Manipulation:

Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.

2. Mobile Robots:

Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.

3. Robotic Grippers and End Effectors:

Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.

4. Autonomous Drones and UAVs:

Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.

5. Humanoid Robots:

Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.

6. Robotic Exoskeletons:

Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.

These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

  • Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
  • Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

  • Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
  • Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
  • Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
  • Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

  • Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
  • Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
  • Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China manufacturer High Efficient L Type Speed Reducer Electric DC Brushless Gear Motor For Barrier Gate System   wholesaler China manufacturer High Efficient L Type Speed Reducer Electric DC Brushless Gear Motor For Barrier Gate System   wholesaler
editor by CX 2024-03-26

China wholesaler Tt-38 24V 5rpm to 200rpm Low Speed High Torque DC Geared Motor vacuum pump ac system

Product Description

Geared Motor Specifications:

1). Voltage: 3V, 6V, 12V, 24V

2). Speed: 5-200rpm

3). Rated torque: 1-40kg. Cm

4). Ratio: 1: 37 to 1: 1166

5). Direction of rotation: CW/CCW

6). Packing: 55X35XH18CM 24PCS/CTN N. W. 10Kgs

7). Application: Household appliancesslot machinesmoney detector automatic actuator. Coffee machine towel disposalcoin refund devicesperistaltic pump Lighting stage lamp

8). The data sheet and price range are only for referece, Motor’s price are decide by toque and ratio reduciton, Please contact with me if want more informations.

Company Capacity
 1. Production line

2. Test equipment:

3. Certificates:

4 Exhibitions And Customer Visit:

5. FAQ(Q=Question, A=Answer)

Q: What’s your main products?
A:We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q:How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have customized service for your standard motors?
A:Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q :Do you have individual design service for motors?
A:Yes, we would like to design motors individually for our customers, but it may need some mould charge and design charge. 

Q:Can I have samples for testing first?
A:Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.

Q:How do you make sure motor quality?
A:We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.

Q:What’s your lead time?
A:Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depends on the specific orders

Q:What’s your payment term?
A:For all our new customers, we will need 40% deposite, 60% paid before shipment.

Q:When will you reply after got my inquiries?
A:We will response within 24 hours once get your inquires.

Q:How can I trust you to make sure my money is safe?
A:We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via alibaba to get trade assurance from alibaba to make sure your money is safe.

Q:What’s the minimum order quantity?
A:Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use motor orders. 

Q:What’s your shipping method for motors?
A:For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.

Q:What certifications do you have?
A:We currently have CE and ROSH certifications.

Q:Can you send me your price list?
A:Since we have hundreds of different products, and price varies per different specifications, we are not able to offer a price list. But we can quote within 24 hours once got your inquirues to make sure you can get the price in time.

Q:Can I visit your company?
A:Yes, welcome to visit our company, but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us. Thanks!

Weclome contact with us if have any questions about this motor or other products! /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Vending Machine, Coffee Machine
Operating Speed: Low Speed
Structure and Working Principle: Brush
Certification: ISO9001, Ce, RoHS
Brand: Leison Motor
Gear: Metal Gear
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

  • Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
  • Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
  • Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
  • Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

  • Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
  • Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
  • Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
  • Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

What is the significance of gear reduction in gear motors, and how does it affect efficiency?

Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:

Significance of Gear Reduction:

1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.

2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.

3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.

Effect on Efficiency:

While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:

1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.

2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.

It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.

In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China wholesaler Tt-38 24V 5rpm to 200rpm Low Speed High Torque DC Geared Motor   vacuum pump ac system	China wholesaler Tt-38 24V 5rpm to 200rpm Low Speed High Torque DC Geared Motor   vacuum pump ac system
editor by CX 2024-02-26

China Custom Factory price wholesale high speed 12v 24v 150w 200w bldc motor, dc geared bldc motor brushless dc 12 volt near me supplier

Model Number: D5BLD200-24GU-30S/5GU200KB
Usage: BOAT, Car, Electric Bicycle, FAN, Home Appliance, Induction motor/Automatically machine
Type: GEAR MOTOR
Torque: 0.64N.m
Construction: Permanent Magnet
Commutation: Brushless
Protect Feature: Totally Enclosed
Speed(RPM): 3000RPM
Continuous Current(A): 8.3A
Efficiency: IE 4
Certification: CCC, ce
Direction of Rotation: CW/CCW
Rated current: 8.3A
Rated torque: 0.64N.m
Voltage(V): 12V, 24V, 36V, 48V,310V
Certificates: CCC, CE, ROSH, LVD, EMC
Port: HangZhou
Sample delivery time: 2-15 days
Bulk delivery time: 15-20 days
MOQ: 1 pcs
Customized: Welcome
Packaging Details: According to the size of the motor for safe packing.
Port: HangZhou

Factory price wholesale high speed 12v 24v 150w 200w bldc motor, dc geared bldc motor brushless dc 12 volt

Product detailFeature:
A. High power range from 5W to 20KW B. Rich stock and fast shipping time in 10 working daysC. Easy for speed & direction adjustment D. 37mm to 220mm size range with low noisyE. Strong stability for driver/controllerF. Lifetime above continuous 10000 hours G. IP65 protection rank is available for us H. Above 90% enery efficiency motor is available I. 3D file is available if customers needed J. Permanent magnet brushless dc motor K.High-performance and stable matching driver and controller
Note: We are factory direct for sale. OEM/ODM is available. Above are only some typical models. For more information or a customized motor, Please contact us.
Customizable accessories: motor length, shaft, voltage, power, rated speed and so on.

company

Related Products
Main Products
Why DMKE

A.Certificates passed:CE,ROSH,LVD,EMC,ROSH tests passed for most our 12v dc motor and can supply reports.

B.Fast feedback for customers:24 hours reply for all customers’ inquiries.

C. Competitive prices.

D. Quality guarantee:We have shipped much motors to Italy, Spain, and other European and USA customers with high quality.

E. Fast and Timely delivery:Usually 10-15 days for goods production.

F. Professional Technical support and After-sale service.

G.Customized service for kind of motor according to your requirement.

Production Process

FAQQ1: What kind motors you can provide?

A1: For now, Our main products are brushless dc motor, brushless dc gear motor, brushed dc motors,dc gear motor, micro dc motor, ac gear motor, planetary gear motor and drivers.

Q2: Is there a MOQ for your motors?

A2: Our MOQ is 1pcs.

Q3:Are you motor manufacture?

A3:Yes, we are motor manufacture, we develop and produce the motors and drivers by our own factory.

Q4: Are you motors reversible?

A4: Yes, nearly all dc and ac motor are reversible motor. We have technical people who can teach how to get the function by different wire connection.

Q5:How about your delivery time?

A6: The delivery time is usually 1015days. And we have stock for some styles, please contact for checking.
Contact us

The Basics of a Planetary Motor

A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.

Self-centering planetary gears

This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
Motor

High torque

Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
Motor

High efficiency

A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
Motor

High cost

In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.

China Custom Factory price wholesale high speed 12v 24v 150w 200w bldc motor, dc geared bldc motor brushless dc 12 volt  near me supplier China Custom Factory price wholesale high speed 12v 24v 150w 200w bldc motor, dc geared bldc motor brushless dc 12 volt  near me supplier

China Standard CZPT 10mm CZPT DC High Torque Low Speed Gear Motor with Encoder wholesaler

Product Description

 

 

Product Parameters

Product:  ZWBMD571571-168

  • Rated Voltage: 3.0V
  • No Load Speed: 98 rpm
  • No Load Current: 80mA
  • Rated Load Speed: 86 rpm
  • Rated Load Current: 220mA
  • Rated Load Torque: 106 gf.cm
  • Rated Torque of Equipment Box: 2,000 gf.cm
  • Instant Torque of Equipment Box: 6,000 gf.cm
  • All round Length L: 34 mm
  • Gear Box Size L1: 19 mm

above specs just for reference and customizable according to requirements.

Remember to permit us know your requirements and we will supply you with CZPT transmission answers.

Comprehensive Images

 

 

Application

 

Business Profile

HangZhou CZPT CZPT & Electronics Co., Ltd was set up in 2001,We give the whole generate answer for customers from design, tooling fabrication, parts manufacturing and assembly. 

Workshop


Testing Tools

one) Aggressive Advantages

  • 1) Competitive Positive aspects
    19+year encounter in manufacturing motor gearbox
    We provide technological assistance from r&d, prototype, testing, assembly and serial creation , ODM &OEM
    Aggressive Price
    Merchandise Efficiency: Minimal sound, Large efficiency, Prolonged lifespan
    Prompt Shipping and delivery: 15 operating times after payment
    Small Orders Approved

 2) Major Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,energy: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Custom-made worm and equipment transmission machinery
  • Specific electromechanical motion module
  • Exact element and assembly of plastic and metallic powder injection.

 

Our Companies

  • ODM & OEM
  • Gearbox layout and development
  • Related technologies help
  • Micro travel gearbox custom made resolution

Packaging & Delivery

1) Packing Particulars

packed in nylon first of all, then carton, and then bolstered with wooden circumstance for outer packing.
Or according to client’s requirement.

2) Shipping Specifics

samples will be transported within 10 days
batch order leading time according to the actual predicament.

 

Certifications

Certifications

We Have handed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and far more…

 

FAQ

FAQ

one. Can you make the gearbox with custom made specs?
Yes. We have design and style and growth group, also a wonderful expression of engineers, every single of them have
many perform several years experience.

two.Do you provide the samples?
Sure. Our firm can supply the samples to you, and the shipping and delivery time is about 5-15days according to the specification of gearbox you require.

three.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our company, we settle for small get.

four. Do you have the item in inventory?
I am sorry we donot have the merchandise in stock, All items are created with orders.

five. Do you offer technological innovation assist?
Of course. Our business have design and style and improvement staff, we can supply technological innovation support if you
need.

six.How to ship to us?
We will ship the items to you in accordance to the DHL or UPS or FEDEX and so on account you supply. 

seven.How to pay out the money?
We accept T/T in advance. Also we have different lender account for getting funds, like US dollors or RMB and so forth.

eight. How can I know the merchandise is ideal for me?
Frist, you need to have to offer us the more details info about the solution. We will advise the item to you according to your necessity of specification. After you validate, we will put together the samples to you. also we will offer you some good advances in accordance to your merchandise use.

9. Can I arrive to your firm to go to?
Of course, you can come to our firm to check out at anytime, and welcome to go to our firm.

10. How do get in touch with us ?
 Please send an inquiry

Rewards of a Planetary Motor

A planetary motor has several advantages. Its compact layout and lower sounds tends to make it a great decision for any software. Among its numerous employs, planetary equipment motors are discovered in wise autos, customer electronics, clever robots, communication gear, and healthcare technological innovation. They can even be located in wise residences! Study on to discover the advantages of a planetary gear motor. You may be astonished at how adaptable and helpful it is!
Motor

Self-centering world gears guarantee a symmetrical drive distribution

A planetary motor is a equipment with numerous, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission dimension has no bearing on the output torque. A torsional tension analysis of the retaining structure for this kind of motor located a maximum shear pressure of sixty four MPa, which is equivalent to a security element of 3.1 for 6061 aluminum. Self-centering earth gears are designed to make certain a symmetrical drive distribution during the transmission system, with the weakest ingredient being the pinions.
A planetary gearbox consists of ring and sunshine gears. The pitch diameters of ring and earth gears are virtually equivalent. The variety of enamel on these gears decides the average equipment-ratio per output revolution. This error is associated to the production precision of the gears. The result of this mistake is a noise or vibration characteristic of the planetary gearbox.
Yet another style for a planetary gearbox is a traction-dependent variant. This design eradicates the require for timing marks and other restrictive assembly conditions. The design of the ring gear is equivalent to that of a pencil sharpener system. The ring gear is stationary while planet gears prolong into cylindrical cutters. When positioned on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS gets rid of the require for standard planetary carriers and is mated with the self-centering earth gears by twin-function components. The dual-perform parts synchronize the rolling movement and traction of the gears. They also get rid of the need for a carrier and reduce the force distribution amongst the rotor and stator.

Metal gears

A planetary motor is a type of electric push that makes use of a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC managed, with added-extended shafts, which allow it to match into very compact designs. These gears are accessible in measurements from 7 millimeters to twelve millimeters. They can also be fitted with encoders.
Planetary gearing is commonly utilized in a variety of industrial apps, which includes vehicle transmissions, off-road transmissions, and wheel drive motors. They are also utilised in bicycles to energy the shift mechanism. An additional use for planetary gearing is as a powertrain between an internal combustion motor and an electric motor. They are also utilized in forestry programs, these kinds of as debarking tools and sawing. They can be employed in other industries as nicely, this sort of as pulp washers and asphalt mixers.
Planetary equipment sets are composed of three types of gears: a solar gear, world gears, and an outer ring. The sun gear transfers torque to the planet gears, and the earth gears mesh with the outer ring gear. World carriers are developed to supply high-torque output at minimal speeds. These gears are mounted on carriers that are moved close to the ring equipment. The world gears mesh with the ring gears, and the sunshine equipment is mounted on a moveable carrier.
Plastic planetary gear motors are significantly less costly to generate than their steel counterparts. However, plastic gears suffer from diminished toughness, rigidity, and load capability. Metallic gears are normally less difficult to manufacture and have much less backlash. Plastic planetary gear motor bodies are also lighter and significantly less noisy. Some of the biggest plastic planetary equipment motors are manufactured in collaboration with major suppliers. When purchasing a plastic planetary gear motor, be sure to consider what supplies it is made of.
Motor

Encoder

The Mega Torque Planetary Encoder DC Geared Motor is created with a Japanese Mabuchi motor RS-775WC, a 200 RPM foundation motor. It is able of attaining stall torque at low speeds, which is extremely hard to accomplish with a straightforward DC motor. The planetary encoder offers 5 pulses per revolution, generating it ideal for apps requiring exact torque or situation. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It attributes a magnetic disc and poles and an optical disc to feed again alerts. It can depend paulses as the motor passes via a hall on the circuit board. Depending on the gearbox ratio, the encoder can offer up to two million transitions per rotation.
The planetary gear motor makes use of a planetary equipment program to distribute torque in synchrony. This minimizes the chance of gear failure and will increase the total output capacity of the gadget. On the other hand, a spur equipment motor is a less complicated design and style and cheaper to make. The spur equipment motor operates far better for decrease torque purposes as each equipment bears all the load. As such, the torque capability of the spur equipment motor is decrease than that of a planetary equipment motor.
The REV UltraPlanetary gearbox is made for FTC and has three various output shaft choices. The output shaft is produced of 3/8-inch hex, making it possible for for adaptable shaft substitution. These motors are a fantastic price as they can be employed to meet a extensive assortment of electrical power requirements. The REV UltraPlanetary gearbox and motor are obtainable for really sensible prices and a woman 5mm hex output shaft can be utilised.

Durability

One particular of the most common inquiries when deciding on a planetary motor is “How tough is it?” This is a question that’s typically asked by individuals. The great information is that planetary motors are really resilient and can very last for a lengthy time if effectively taken care of. For more info, read through on! This article will go over the sturdiness and effectiveness of planetary gearmotors and how you can pick the ideal one for your requirements.
1st and foremost, planetary gear sets are made from metal supplies. This increases their lifespan. The planetary gear established is normally made of metals such as nickel-metal and steel. Some planetary gear motors use plastic. Steel-minimize gears are the most tough and suitable for purposes that call for a lot more torque. Nickel-metal gears are much less durable, but are far better capable to maintain lubricant.
Sturdiness of planetary motor gearbox is important for apps necessitating high torque compared to pace. VEX VersaPlanetary gearboxes are developed for FRC(r) use and are incredibly tough. They are costly, but they are very customizable. The planetary gearbox can be removed for routine maintenance and alternative if needed. Elements for the gearbox can be obtained individually. VEX VersaPlanetary gearboxes also characteristic a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission program is critical for comprehending its sturdiness. In previous research, uncoupled and coupled meshing types had been used to investigate the influence of a variety of style parameters on the vibration qualities of the planetary equipment method. This evaluation needs contemplating the function of the mesh stiffness, structure stiffness, and second of inertia. Moreover, dynamic types for planetary gear transmission require modeling the affect of a number of parameters, these kinds of as mesh stiffness and shaft place.
Motor

Cost

The planetary equipment motor has a number of make contact with points that help the rotor rotate at various speeds and torques. This style is often employed in stirrers and big vats of liquid. This kind of motor has a lower initial cost and is far more typically found in minimal-torque applications. A planetary equipment motor has numerous make contact with details and is much more powerful for purposes necessitating high torque. Equipment motors are usually identified in stirring mechanisms and conveyor belts.
A planetary gearmotor is usually manufactured from 4 mechanically linked rotors. They can be utilized for numerous apps, like automotive and laboratory automation. The plastic input phase gears lessen sound at greater speeds. Metal gears can be employed for higher torques and a modified lubricant is frequently added to minimize bodyweight and mass instant of inertia. Its reduced-expense style makes it an outstanding decision for robots and other apps.
There are several different types of planetary equipment motors accessible. A planetary gear motor has a few gears, the sunshine equipment and earth gears, with every sharing equivalent amounts of operate. They are best for apps necessitating substantial torque and minimal-resistance operation, but they need far more elements than their one-stage counterparts. The steel cut gears are the most resilient, and are usually utilized in purposes that call for higher speeds. The nickel-steel gears are more absorptive, which tends to make them better for keeping lubricant.
A planetary equipment motor is a higher-performance electrical vehicle motor. A normal planetary gear motor has a 3000 rpm pace, a peak torque of .32 Nm, and is available in 24V, 36V, and 48V electrical power provide. It is also silent and productive, demanding small maintenance and offering higher torque to a contemporary electrical automobile. If you are pondering of getting a planetary equipment motor, be sure to do a bit of investigation ahead of buying 1.

China Standard CZPT 10mm CZPT DC High Torque Low Speed Gear Motor with Encoder     wholesaler China Standard CZPT 10mm CZPT DC High Torque Low Speed Gear Motor with Encoder     wholesaler

China Custom High Power 57mm RoHS High speed  Spur Geared Brushless DC motor FL57BLS-60JB wholesaler

Product Description

FL57BLS-60JB  (Spur Geared BLDC Motor)

Spur Gearbox Specs

Spur Geared BLDC Motor Specifications

Dimensions


 

The motor can be created &made with personalized request.

What Is a Gear Motor?

A equipment motor is an electric powered motor coupled with a gear teach. It makes use of either DC or AC electricity to attain its goal. The major benefit of a gear reducer is its potential to multiply torque even though maintaining a compact dimension. The trade-off of this added torque comes in the kind of a lowered output shaft pace and all round performance. However, suitable gear technologies and ratios supply ideal output and velocity profiles. This sort of motor unlocks the entire likely of OEM equipment.

Inertial load

Inertial load on a equipment motor is the sum of pressure a rotating gadget creates thanks to its inverse sq. partnership with its inertia. The increased the inertia, the considerably less torque can be produced by the equipment motor. However, if the inertia is also high, it can cause problems with positioning, settling time, and managing torque and velocity. Gear ratios need to be picked for optimal electricity transfer.
The length of acceleration and braking time of a equipment motor depends on the sort of driven load. An inertia load requires more time acceleration time whereas a friction load demands breakaway torque to start off the load and preserve it at its sought after velocity. As well limited a time time period can lead to abnormal equipment loading and may end result in ruined gears. A safe approach is to disconnect the load when electricity is disconnected to stop inertia from driving back again via the output shaft.
Inertia is a fundamental idea in the style of motors and push techniques. The ratio of mass and inertia of a load to a motor establishes how effectively the motor can manage its pace for the duration of acceleration or deceleration. The mass moment of inertia, also named rotational inertia, is dependent on the mass, geometry, and heart of mass of an object.
Motor

Programs

There are many apps of equipment motors. They supply a potent however successful signifies of velocity and torque manage. They can be possibly AC or DC, and the two most widespread motor sorts are the three-period asynchronous and the permanent magnet synchronous servomotor. The variety of motor used for a provided application will decide its expense, dependability, and complexity. Equipment motors are generally employed in apps in which high torque is necessary and place or electricity constraints are significant.
There are two kinds of gear motors. Based on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic strain to produce torque. The strain builds on one particular aspect of the motor right up until it generates ample torque to electricity a rotating load. This variety of motors is not advised for applications where load reversals arise, as the keeping torque will diminish with age and shaft vibration. Nevertheless, it can be used for precision apps.
The market landscape exhibits the aggressive atmosphere of the equipment motor industry. This report also highlights crucial products, revenue and benefit development by area and nation. The report also examines the competitive landscape by location, like the United States, China, India, the GCC, South Africa, Brazil, and the rest of the planet. It is important to notice that the report contains phase-specific info, so that visitors can easily recognize the industry possible of the geared motors industry.

Size

The basic safety aspect, or SF, of a equipment motor is an critical consideration when picking one particular for a particular software. It compensates for the stresses positioned on the gearing and permits it to run at highest effectiveness. Companies give tables detailing typical apps, with multiplication variables for obligation. A gear motor with a SF of 3 or more is appropriate for difficult purposes, although a gearmotor with a SF of one or two is suited for comparatively easy programs.
The world-wide equipment motor market place is extremely fragmented, with many small gamers catering to numerous end-use industries. The report identifies a variety of industry traits and offers thorough data on the marketplace. It outlines historic data and provides useful insights on the market. The report also employs several methodologies and methods to examine the market place. In addition to supplying historical information, it includes in depth information by industry segment. In-depth examination of market segments is presented to aid recognize which systems will be most suited for which apps.
Motor

Value

A gear motor is an electrical motor that is paired with a gear practice. They are offered in AC or DC electricity techniques. In comparison to standard motors, gear reducers can optimize torque although maintaining compact dimensions. But the trade-off is the diminished output shaft pace and all round performance. Nonetheless, when utilized correctly, a gear motor can create optimal output and mechanical match. To comprehend how a gear motor performs, let’s appear at two sorts: appropriate-angle geared motors and inline geared motors. The initial two varieties are usually utilized in automation equipment and in agricultural and healthcare purposes. The latter kind is created for rugged purposes.
In addition to its performance, DC gear motors are place-saving and have reduced vitality intake. They can be used in a quantity of programs which includes cash counters and printers. Automated window machines and curtains, glass curtain partitions, and banknote vending machines are some of the other main applications of these motors. They can cost up to ten horsepower, which is a great deal for an industrial machine. Even so, these are not all-out expensive.
Electric equipment motors are adaptable and extensively utilised. Nonetheless, they do not perform properly in purposes demanding higher shaft velocity and torque. Examples of these consist of conveyor drives, frozen beverage machines, and healthcare equipment. These applications need substantial shaft pace, so equipment motors are not perfect for these apps. Even so, if noise and other issues are not a worry, a motor-only solution could be the better choice. This way, you can use a solitary motor for several purposes.
Motor

Routine maintenance

Geared motors are between the most typical products employed for travel trains. Appropriate maintenance can avert injury and optimize their efficiency. A guidebook to equipment motor upkeep is offered from WEG. To avoid further hurt, comply with these servicing actions:
Often check out electrical connections. Verify for unfastened connections and torque them to the suggested values. Also, check out the contacts and relays to make certain they are not tangled or ruined. Check the environment all around the equipment motor to avoid dust from clogging the passageway of electric powered recent. A proper routine maintenance strategy will assist you identify issues and extend their life. The manual will also notify you about any issues with the gearmotor. Even so, this is not ample – it is essential to examine the problem of the gearbox and its areas.
Carry out visual inspection. The function of visible inspection is to note any irregularities that may show attainable difficulties with the equipment motor. A soiled motor may possibly be an indication of a tough atmosphere and a lot of problems. You can also carry out a smell test. If you can scent a burned odor coming from the windings, there may be an overheating issue. Overheating can cause the windings to burn up and hurt.
Reactive servicing is the most widespread method of motor routine maintenance. In this sort of routine maintenance, you only execute repairs if the motor stops functioning owing to a malfunction. Regular inspection is necessary to avoid sudden motor failures. By employing a logbook to document motor operations, you can decide when it is time to substitute the equipment motor. In distinction to preventive maintenance, reactive upkeep demands no normal exams or providers. Nonetheless, it is advised to execute inspections every six months.

China Custom High Power 57mm RoHS High speed  Spur Geared Brushless DC motor FL57BLS-60JB     wholesaler China Custom High Power 57mm RoHS High speed  Spur Geared Brushless DC motor FL57BLS-60JB     wholesaler

China best 12V24V Low Speed High Torque DC Worm Gear Motor near me shop

Merchandise Description

12v24v reduced velocity large torque dc worm equipment motor

one.Solution Description

one.dimension:Diameter 76mm 
2.existence time:5000 hours 
three.material:copper or plastic

76mm diameter large quality 12V DC WORM Equipment MOTOR

Application:

welding equipment, electrical household, CZPT machinery, place of work clever gear, hotel leisure, antomated equipment and so on.

Motor Voltage: DC12V, 24V,42V,48V,90V,110V ,300V

Motor Rated Electrical power:15W, 25W,30W,45W,65W, 95W,120W,50W,180W

Motor no-load Pace:15RPM, 30RPM,60RPM,80RM,120RPM,150RPM,180RPM,200RPM,220RPM.

two.Generation Flow

3.Company Details

 In modern 10 a long time, CZPT has been focused to the manufacture of the motor goods and the principal items can be classified into the pursuing series, specifically DC motor, DC equipment motor, AC motor, AC gear motor, Stepper motor, Stepper gear motor, Servo motor and Linear actuator series. 

Our motor items are commonly applied in the fields of aerospace business, automotive market, monetary equipment, house appliance, industrial automation and robotics, medical products, office products, packing CZPT and transmission industry, supplying consumers trustworthy customized options for driving and managing.

four.Our Companies

one). General Provider:

 

two). Customization Provider:

Motor specification(no-load pace , voltage, torque , diameter, sounds, existence, tests) and shaft length can be tailor-made in accordance to customer’s requirements.

5.Deal & Shipping

 

What Is a Equipment Motor?

A equipment motor is an electric powered motor coupled with a gear prepare. It utilizes either DC or AC energy to obtain its purpose. The principal benefit of a gear reducer is its capability to multiply torque even though maintaining a compact measurement. The trade-off of this further torque arrives in the form of a reduced output shaft speed and all round efficiency. Nonetheless, suitable gear technologies and ratios give optimum output and speed profiles. This kind of motor unlocks the entire potential of OEM tools.

Inertial load

Inertial load on a equipment motor is the amount of drive a rotating gadget produces thanks to its inverse square partnership with its inertia. The greater the inertia, the significantly less torque can be developed by the equipment motor. Nonetheless, if the inertia is also high, it can trigger problems with positioning, settling time, and controlling torque and velocity. Equipment ratios ought to be picked for optimal electrical power transfer.
The length of acceleration and braking time of a gear motor relies upon on the kind of pushed load. An inertia load calls for more time acceleration time whereas a friction load requires breakaway torque to begin the load and preserve it at its desired speed. Too quick a time period can trigger extreme gear loading and may possibly result in broken gears. A risk-free technique is to disconnect the load when energy is disconnected to stop inertia from driving back again by way of the output shaft.
Inertia is a basic idea in the layout of motors and travel systems. The ratio of mass and inertia of a load to a motor decides how well the motor can handle its speed in the course of acceleration or deceleration. The mass second of inertia, also known as rotational inertia, is dependent on the mass, geometry, and center of mass of an item.
Motor

Apps

There are numerous programs of gear motors. They supply a strong however successful implies of pace and torque manage. They can be both AC or DC, and the two most typical motor kinds are the a few-phase asynchronous and the permanent magnet synchronous servomotor. The sort of motor utilised for a presented software will decide its cost, trustworthiness, and complexity. Equipment motors are normally utilized in apps where large torque is needed and area or power constraints are substantial.
There are two types of equipment motors. Relying on the ratio, each and every gear has an output shaft and an input shaft. Equipment motors use hydraulic stress to make torque. The pressure builds on one facet of the motor until it generates ample torque to electricity a rotating load. This variety of motors is not advised for applications in which load reversals take place, as the keeping torque will diminish with age and shaft vibration. Nevertheless, it can be utilised for precision programs.
The industry landscape exhibits the competitive setting of the equipment motor sector. This report also highlights essential things, cash flow and benefit development by region and region. The report also examines the competitive landscape by location, which includes the United States, China, India, the GCC, South Africa, Brazil, and the relaxation of the planet. It is critical to note that the report contains phase-certain information, so that visitors can very easily recognize the market possible of the geared motors industry.

Dimensions

The basic safety factor, or SF, of a equipment motor is an essential consideration when choosing one particular for a specific software. It compensates for the stresses put on the gearing and enables it to operate at maximum efficiency. Producers offer tables detailing normal purposes, with multiplication aspects for responsibility. A gear motor with a SF of three or more is ideal for challenging programs, even though a gearmotor with a SF of 1 or two is ideal for reasonably effortless programs.
The world-wide equipment motor market is very fragmented, with quite a few modest players catering to numerous end-use industries. The report identifies different sector tendencies and offers thorough details on the market. It outlines historical knowledge and provides valuable insights on the sector. The report also employs several methodologies and approaches to analyze the marketplace. In addition to supplying historic info, it consists of detailed information by industry phase. In-depth examination of industry segments is offered to help recognize which technologies will be most appropriate for which apps.
Motor

Cost

A equipment motor is an electric motor that is paired with a equipment teach. They are obtainable in AC or DC energy techniques. In comparison to conventional motors, equipment reducers can increase torque although sustaining compact dimensions. But the trade-off is the lowered output shaft speed and general efficiency. Nonetheless, when utilised appropriately, a equipment motor can generate optimal output and mechanical suit. To understand how a equipment motor operates, let’s search at two types: proper-angle geared motors and inline geared motors. The very first two varieties are usually utilized in automation products and in agricultural and health-related purposes. The latter type is created for rugged apps.
In addition to its performance, DC equipment motors are place-saving and have low energy intake. They can be employed in a quantity of applications including money counters and printers. Computerized window devices and curtains, glass curtain walls, and banknote vending machines are some of the other main purposes of these motors. They can price up to ten horsepower, which is a great deal for an industrial equipment. Nonetheless, these are not all-out expensive.
Electric equipment motors are functional and widely employed. Nonetheless, they do not perform well in apps demanding high shaft pace and torque. Illustrations of these consist of conveyor drives, frozen beverage machines, and medical tools. These applications call for high shaft velocity, so equipment motors are not excellent for these purposes. Even so, if noise and other troubles are not a problem, a motor-only resolution could be the far better option. This way, you can use a solitary motor for a number of applications.
Motor

Routine maintenance

Geared motors are amid the most common products utilised for generate trains. Proper servicing can stop harm and improve their efficiency. A guide to gear motor upkeep is offered from WEG. To avoid more damage, stick to these routine maintenance measures:
Frequently verify electrical connections. Check for loose connections and torque them to the suggested values. Also, verify the contacts and relays to make sure they are not tangled or ruined. Verify the surroundings about the gear motor to avert dust from clogging the passageway of electric recent. A suitable maintenance strategy will help you discover difficulties and increase their life. The handbook will also explain to you about any troubles with the gearmotor. Even so, this is not ample – it is important to verify the situation of the gearbox and its parts.
Carry out visual inspection. The function of visual inspection is to note any irregularities that might indicate feasible troubles with the equipment motor. A filthy motor might be an sign of a rough atmosphere and a great deal of troubles. You can also execute a smell test. If you can scent a burned odor coming from the windings, there may be an overheating problem. Overheating can result in the windings to burn and hurt.
Reactive routine maintenance is the most common approach of motor maintenance. In this sort of maintenance, you only execute repairs if the motor stops operating because of to a malfunction. Normal inspection is needed to steer clear of sudden motor failures. By employing a logbook to document motor functions, you can establish when it is time to replace the gear motor. In distinction to preventive maintenance, reactive upkeep needs no standard assessments or companies. Nonetheless, it is recommended to execute inspections every single six months.

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