Tag Archives: high torque dc motor 12v

China supplier CHINAMFG MD016016-576 13rpm 5kg. Cm High Torque Low Rpm 12V 24V Brushless DC Gear Motor for Robot vacuum pump connector

Product Description

16MM DC Planetary plastic dc Gear Motor
 

Product Description

above specifications just for reference and customizable according to requirements.

motor specifications:16mm motor
motors (optional) brushless dc motor,brushed dc motor,stepper motor,coreless motor
voltage(optional) 3-24v
input speed <=15000rpm
current 300mA max

performance Data:16mm Planetary Metal Gearbox brush motor / brushless motor / Stepper Motor / Coreless Motor
Model Rated Speed Max Speed Max Rated Torque Max Instant Torque Reduction Ratio Gearbox Length Overall Length
  rpm rpm gf.cm gf.cm   mm mm
MD016016-4 1875 7500 5000 10000 4 11.5 38.4
MD016016-6 1250 5000 5000 10000 6 11.5 38.4
MD016016-16 469 1875 5000 10000 16 14.8 41.7
MD016016-24 313 1250 5000 10000 24 14.8 41.7
MD016016-36 208 833 5000 10000 36 14.8 41.7
MD016016-64 117 469 5000 10000 64 18.1 45.0
MD016016-96 78 313 5000 10000 96 18.1 45.0
MD016016-144 52 208 5000 10000 144 18.1 45.0
MD016016-216 35 139 5000 10000 216 18.1 45.0
MD016016-256 29 117 5000 10000 256 21.4 48.3
MD016016-384 20 78 5000 10000 384 21.4 48.3
MD016016-576 13 52 5000 10000 576 21.4 48.3
MD016016-864 9 35 5000 10000 864 21.4 48.3
MD016016-1296 6 23 5000 10000 1296 21.4 48.3
* The above specifications are subject to change without prior notice. They are for reference only and can be customized as required.

Please let us know your requirements and we will provide you with micro transmission solutions.
 

Product details show:

 

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

Company Profile

HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

Workshop

Testing Equipment

1) Competitive Advantages

  • 1) Competitive Advantages
    19+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

Our Services

  • ODM & OEM
  • Gearbox design and development
  • Related technology support
  • Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
Please send an inquiry

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: High Speed
Excitation Mode: Permanent Magnet
Function: Control, Driving
Casing Protection: Drip-Proof
Number of Poles: 4
Customization:
Available

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gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

  • Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
  • Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
  • Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
  • Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

  • Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
  • Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
  • Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
  • Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

How does the voltage and power rating of a gear motor impact its suitability for different tasks?

The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:

1. Voltage Rating:

The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:

  • Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
  • Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
  • Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.

2. Power Rating:

The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:

  • Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
  • Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
  • Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
  • Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.

Considerations for Task Suitability:

When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:

  • Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
  • Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
  • Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
  • Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.

In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China supplier CHINAMFG MD016016-576 13rpm 5kg. Cm High Torque Low Rpm 12V 24V Brushless DC Gear Motor for Robot   vacuum pump connector	China supplier CHINAMFG MD016016-576 13rpm 5kg. Cm High Torque Low Rpm 12V 24V Brushless DC Gear Motor for Robot   vacuum pump connector
editor by CX 2024-04-29

China Hot selling DC 12V 100rpm Planetary Gear Motor Output Shaft 25mm Diameter Gearbox High Torque Electric Micro Speed Reduction with Great quality

Product Description

FAQ
Q: What’re your main products ?
A: We currently produce Brushed Dc Motors, Brushed DC Gear Motors, Planetary DC Gear Motors, Brushless
DCMotors, Stepper motors, AC Motors and High Precision Planetary Gear Box etc. 
Q:How to select a suitable motor ?
A:lf you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque,
motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know,
then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors ?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape.lf you need additional
wires/cables soldered on the terminal or need to add connectors, or capacitors or EMCwe can make it too.
Q: Do you have an individual design service for motors ?
A: Yes,we would like to design motors individually for our customers, but it may need some mold developingcost
and design charge.
Q: What’s your lead time ?
A:Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products.
But we are very flexible on the lead time, it will depend on the specific orders. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: High Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Open Type
Number of Poles: 2
Samples:
US$ 9.9/Piece
1 Piece(Min.Order)

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Customization:
Available

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gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

  • Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
  • Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

  • Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
  • Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
  • Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
  • Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

  • Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
  • Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
  • Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China Hot selling DC 12V 100rpm Planetary Gear Motor Output Shaft 25mm Diameter Gearbox High Torque Electric Micro Speed Reduction   with Great quality China Hot selling DC 12V 100rpm Planetary Gear Motor Output Shaft 25mm Diameter Gearbox High Torque Electric Micro Speed Reduction   with Great quality
editor by CX 2024-04-12

China Professional 63mm High Torque 12V 24V Mini Low Rpm Brush DC Electric Worm Gear Motor for Robot Price DC Worm Geared Motor vacuum pump booster

Product Description

BG 63ZYT DC Brushed Motor 
Environmental Conditons -20ºC~50ºC
Lnsulation Clase B
Protection class IP44
Noise ≤65dB
Self-Locking Function YES
Lifespan >1000h

 

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
 Voltage    Power  

  Speed  

Gear Ratio

 Torque    Current   Speed    Current   Torque   Current 
V W rpm 1:xx N.m A rpm A   N.m   A  
BG-63ZYT-1   12 90 50 1:60 5.0 7.5 60 0.5 / /
BG-63ZYT-2  24 100 45 1:60 5.5

4.0

55 0.5 / /
BG-63ZYT-3 48 120 30 1:60 6.0 3.0 40 0.6 / /
We can also customize products according to customer requirements .  

Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CHINAMFG in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world CHINAMFG and make life better!

Q:1.What kind of motors can you provide?

A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;

Q:2.Can you send me a price list?

A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.

Q:3.Can l get some samples?

A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.

Q4:Can you provide OEM or ODM service?

A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.

Q5:Can l visit your factory before we place an order?

A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.

Q:6.What’s the lead time for a regular order?

A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Wiper
Operating Speed: Low Speed
Excitation Mode: DC
Function: Control, Driving
Casing Protection: Closed Type
Number of Poles: Can Be Choosen
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

What types of feedback mechanisms are commonly integrated into gear motors for control?

Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:

1. Encoder Feedback:

An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:

  • Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
  • Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.

2. Hall Effect Sensors:

Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.

3. Current Sensors:

Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.

4. Temperature Sensors:

Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.

5. Hall Effect Limit Switches:

Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.

6. Resolver Feedback:

A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.

These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.

gear motor

What is the significance of gear reduction in gear motors, and how does it affect efficiency?

Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:

Significance of Gear Reduction:

1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.

2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.

3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.

Effect on Efficiency:

While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:

1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.

2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.

It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.

In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.

gear motor

In which industries are gear motors commonly used, and what are their primary applications?

Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:

1. Robotics and Automation:

Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.

2. Automotive Industry:

The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.

3. Manufacturing and Machinery:

Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.

4. HVAC and Building Systems:

In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.

5. Marine and Offshore Industry:

Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.

6. Renewable Energy Systems:

The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.

7. Medical and Healthcare:

Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.

These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.

China Professional 63mm High Torque 12V 24V Mini Low Rpm Brush DC Electric Worm Gear Motor for Robot Price DC Worm Geared Motor   vacuum pump booster	China Professional 63mm High Torque 12V 24V Mini Low Rpm Brush DC Electric Worm Gear Motor for Robot Price DC Worm Geared Motor   vacuum pump booster
editor by CX 2024-03-27

China wholesaler Customizable 45mm Size 12V 10W 10.4W 50kg-Cm High Torque Tubular DC Metal Spur Gear Motor for Electric Fireplace supplier

Product Description

BG 45ZYT DC Brushed Motor 
Environmental Conditons -20ºC~50ºC
Lnsulation Clase B
Protection class IP44
Noise ≤65dB
Number of phases Single 
Lifespan >1000h

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
 Voltage    Power  

  Speed  

 Torque    Current   Speed    Current   Torque   Current 
V W rpm N.m A rpm A   N.m   A  
BG 45775-01 12 10.4 2430 0.04 1.3 3000 0.4  0.25 6.7
BG 45775-02 24 21.1 3850 0.05 1.25 4500 0.25  0.4 8.3
We can also customize products according to customer requirements .  

 Planetary Gear Motor Technical Data-BG
Ratio 10.2 19.2  26.9  188 264 721 669 1911
NO-load speed 1167 700 437 175 98 87.5 58 36
Rated speed(rpm) 1000 600 375 150 83 75 50 31
Rated torque(N.m) 0.34 0.65 0.9 5.6 7.9 15 15 15

 

Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CHINAMFG in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world CHINAMFG and make life better!

Q:1.What kind of motors can you provide?

A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;

Q:2.Can you send me a price list?

A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.

Q:3.Can l get some samples?

A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.

Q4:Can you provide OEM or ODM service?

A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.

Q5:Can l visit your factory before we place an order?

A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.

Q:6.What’s the lead time for a regular order?

A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm
Operating Speed: Low Speed
Excitation Mode: DC
Function: Driving
Casing Protection: Closed Type
Number of Poles: Can Be Choosen
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

  • Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
  • Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
  • Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
  • Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

  • Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
  • Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
  • Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
  • Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

  • Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
  • Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

  • Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
  • Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
  • Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
  • Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

  • Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
  • Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
  • Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China wholesaler Customizable 45mm Size 12V 10W 10.4W 50kg-Cm High Torque Tubular DC Metal Spur Gear Motor for Electric Fireplace   supplier China wholesaler Customizable 45mm Size 12V 10W 10.4W 50kg-Cm High Torque Tubular DC Metal Spur Gear Motor for Electric Fireplace   supplier
editor by CX 2024-02-08

China Custom Micro 48mm 6V 12V 24V High Torque DC Metal Geared Motor with Encoder vacuum pump electric

Product Description

Note:

The specifications can be designed according to the customer’s requirements!

Application:

Electric Drill, Screwdriver, Scanners, Printers, Vending Machine, Window Curtain, Coffee Machine, Electric Lock, etc.

Parameter:

Gear Ratio:
 

Number of stages 2 3 4 5 6 7
Gear ratio i   10 30 90 302 9 24.0 60 60 45 6.0 4 24.0 13 60 10 15.0 4 6.0 35 40 26 2.0 180 530 7.0 600

About Us:

We specialized in researching, developing, and servicing electric motors, gearbox, and high precision gears with the small module. After years of development, we have an independent product design and R&D team, service team, and a professional quality control team. To realize our service concept better, provide high-quality products and excellent service, we have been committed to the core ability and training. We have a holding factory in HangZhou, which produces high precision small mold ears, gear shaft, gearbox, and planetary gearbox assembling.

Work-flow:

Certificate:
RoHS, CE, and more…

Service:

ODM & OEM
Gearbox design and development

Package&Ship:

Carton, pallet, or what you want
The delivery time is about 30-45 days.

Customer’s Visiting:

FAQ:

1. Can you custom gearbox?
YES.

2. DO you provide the sample?
YES.

3. Do you provide technical support?
YES

4. Do you have a factory?
Yes, we are a professional manufacturer.

5. Can I come to your company to visit?
YES
 

Application: Universal, Industrial, Household Appliances, Power Tools
Operating Speed: Low Speed
Function: Control, Driving
Casing Protection: Closed Type
Structure and Working Principle: Brush
Certification: ISO9001, CCC
Customization:
Available

|

gear motor

Can gear motors be used in robotics, and if so, what are some notable applications?

Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:

1. Robotic Arm Manipulation:

Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.

2. Mobile Robots:

Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.

3. Robotic Grippers and End Effectors:

Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.

4. Autonomous Drones and UAVs:

Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.

5. Humanoid Robots:

Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.

6. Robotic Exoskeletons:

Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.

These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.

gear motor

Can gear motors be used for precise positioning, and if so, what features enable this?

Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:

1. Gear Reduction:

One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.

2. High Resolution Encoders:

Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.

3. Closed-Loop Control:

Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.

4. Stepper Motors:

Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.

5. Servo Motors:

Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.

6. Motion Control Algorithms:

Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.

By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China Custom Micro 48mm 6V 12V 24V High Torque DC Metal Geared Motor with Encoder   vacuum pump electricChina Custom Micro 48mm 6V 12V 24V High Torque DC Metal Geared Motor with Encoder   vacuum pump electric
editor by CX 2023-11-30

China Standard Planetary Dc Gear Brushless Motor High Torque 45mm 12v Shunli Motor 30~400 Rpm Permanent Magnet 24V 30W 15 N.m Customized CN;GUA with Good quality

Warranty: 3months-1year
Model Number: GMP42MBL4260
Usage: FAN, Home Appliance, High torque 45mm 12v planetary dc gear brushless motor for lawn mower and drill
Type: dc motor
Torque: 90kg.cm max
Construction: Permanent Magnet
Commutation: Brushless
Protect Feature: Totally Enclosed
Speed(RPM): 30~400 rpm
Continuous Current(A): 0.45-0.9A
Efficiency: 75%
Rated Power: 30W
Rated Voltage: 24V
Rated Current: 1.3A
Rated Speed: 45rpm
Rated Torque: 5 N.m
Motor Size: 42mm
Stall Torque: 15 N.m
Customized: Yes
shaft: customized
End play: Max 0.3mm
Packaging Details: Poly foam inside, strong export carton box outside, with pallet, or as the customer wished.High torque 45mm 12v planetary dc gear brushless motor for lawn mower and drill
Port: HangZhou

High torque 45mm 12v planetary dc gear brushless motor for lawn mower and drill Product Details

Motor Customized Specification, Please Contact Us.

Reference Drawing

—— GMP42M755/775 ( Brush Type)

“A” Length, Please Check (Gearbox Technical Date).
“B” Length, Motor 755 Length : 59 mm
Motor 775 Length : 66 mm

—— GMP42MBL4260 ( Brushless Type)

BLDC MOTOR Terminations
PIN NO. :PIN Arrangement1VCC2FG3CW/CCW4GND5PWM6BRAKE
Reference Datasheet
Gearbox Technical Date
Number of stages12345Ratio4K / 6K17.3K / 24K / 36K75K / 104K / 144K216K / 325K / 450K / 624K / 854K / 1296K1410K / 1953K / 2704K / 3744K / 5184KGearbox Length “L”(mm)33.54250.55967.5Max. Rated Torque5.0 Kgf.cm20.0 Kgf.cm40.0 Kgf.cm50.0 Kgf.cm50.0 Kgf.cmMax. Gear Breaked Torque15.0 Kgf.cm60.0 Kgf.cm120.0 Kgf.cm150.0 Kgf.cm150.0 Kgf.cmGearbox Efficiency85%~95%78%~85%70%~78%60%~70%50%~60%Recommend Product
Application
Certification
Customer Evaluation
Our Company
HangZhou Shunli Motor Co. Ltd has been established in 2005. It’s a high-tech enterprise integrating the research, development, production and sales of various kinds of micro DC motor, geared motor, planetary geared motor, shade pole geared motor and special gearbox motor. Products are widely used in automobiles, communications equipment, smart home, medical equipment, intelligent security, household appliances, western kitchen equipment, machinery and electronics and other high-end transmission structures, products are exported to more than 50 countries and regions at home and abroad.

FAQ1.Q: Are you trading company or manufacturer?A: We’re factory. We specialize in micro dc motor and dc gear motor for more than 14 years.2.Q: What is the payment term for a new customer?A: We can draw up an Ali Assurance Order Online for our new customer, which can pay online with Master Card, Visa, etc. Customer also can pay with PayPal or TT etc.3.Q: I can’t find a suitable motor on your website, can you customize the motor for me?A: Yes, we can customize a suitable motor according to our customer’s requirements.4.Q: Do you have certificates for the motors?A: Yes, we have CE, FCC, ISO, etc. If you have the other certificates requirement, we can apply it for you.5.Q: How is your Quality Control?A: We have professional checking staff on every production line process. After finishing the whole motor, we have the entire quality machine to test the motor. Such as Hardness Tester, 2.5D Image Tester, Salt Spray Chamber, Life Tester, Temperature Test Machine, and Noise tester etc.Contact UsLooking forward to your feedback!
—————————Bob Li
HangZhou Shunli Motor Co., Ltd

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Benefits of a Planetary Motor

Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Motor

Solar gear

The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.

Sun gear

The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Motor

Planetary gear

A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.

Planetary gearbox

A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Motor

Planetary gear motor

Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.

China Standard Planetary Dc Gear Brushless Motor High Torque 45mm 12v Shunli Motor 30~400 Rpm Permanent Magnet 24V 30W 15 N.m Customized CN;GUA  with Good qualityChina Standard Planetary Dc Gear Brushless Motor High Torque 45mm 12v Shunli Motor 30~400 Rpm Permanent Magnet 24V 30W 15 N.m Customized CN;GUA  with Good quality

China OEM High Torque and high Efficiency 12v 24v 48v 42mm dc planetary gear Brushless motor with Good quality

Warranty: 3months-1year
Model Number: GMP42MBL4260
Usage: FAN, Home Appliance, High Torque High Efficiency 12v 24v 48v 42mm dc planetary gear motor Brushless
Type: dc motor
Torque: 150kg.cm max
Construction: Permanent Magnet
Commutation: Brushless
Protect Feature: Totally Enclosed
Speed(RPM): 50~300 RPM
Continuous Current(A): 0.45-0.9A
Efficiency: 75%
Rated Voltage: 24V
Motor Size: 42mm
Customized: yes
Rated Power: 30W
Rated Speed: 45rpm
End play: Max 0.3mm
shaft: customized
Function: Driven Equipment
Keywords: High Torque Gear Motor
Certification: ce
Packaging Details: Poly foam inside, strong export carton box outside, with pallet, or as the customer wished.
Port: HangZhou

High Torque High Efficiency 12v 24v 48v 42mm dc planetary gear motor Brushless Product Details

Motor Customized Specification, Please Contact Us.

Reference Drawing

—— GMP42M755/775 ( Brush Type)

“A” Length, Please Check (Gearbox Technical Date).
“B” Length, Motor 755 Length : 59 mm
Motor 775 Length : 66 mm

—— GMP42MBL4260 ( Brushless Type)

BLDC MOTOR Terminations
PIN NO. :PIN Arrangement1VCC2FG3CW/CCW4GND5PWM6BRAKE
Reference Datasheet
Gearbox Technical Date
Number of stages12345Ratio4K / 6K17.3K / 24K / 36K75K / 104K / 144K216K / 325K / 450K / 624K / 854K / 1296K1410K / 1953K / 2704K / 3744K / 5184KGearbox Length “L”(mm)33.54250.55967.5Max. Rated Torque5.0 Kgf.cm20.0 Kgf.cm40.0 Kgf.cm50.0 Kgf.cm50.0 Kgf.cmMax. Gear Breaked Torque15.0 Kgf.cm60.0 Kgf.cm120.0 Kgf.cm150.0 Kgf.cm150.0 Kgf.cmGearbox Efficiency85%~95%78%~85%70%~78%60%~70%50%~60%Application
Certification
Customer Evaluation
Our Company
HangZhou Shunli Motor Co. Ltd has been established in 2005. It’s a high-tech enterprise integrating the research, development, production and sales of various kinds of micro DC motor, geared motor, planetary geared motor, shade pole geared motor and special gearbox motor. Products are widely used in automobiles, communications equipment, smart home, medical equipment, intelligent security, household appliances, western kitchen equipment, machinery and electronics and other high-end transmission structures, products are exported to more than 50 countries and regions at home and abroad.

FAQ1.Q: Are you trading company or manufacturer?A: We’re factory. We specialize in micro dc motor and dc gear motor for more than 14 years.2.Q: What is the payment term for a new customer?A: We can draw up an Ali Assurance Order Online for our new customer, which can pay online with Master Card, Visa, etc. Customer also can pay with PayPal or TT etc.3.Q: I can’t find a suitable motor on your website, can you customize the motor for me?A: Yes, we can customize a suitable motor according to our customer’s requirements.4.Q: Do you have certificates for the motors?A: Yes, we have CE, FCC, ISO, etc. If you have the other certificates requirement, we can apply it for you.5.Q: How is your Quality Control?A: We have professional checking staff on every production line process. After finishing the whole motor, we have the entire quality machine to test the motor. Such as Hardness Tester, 2.5D Image Tester, Salt Spray Chamber, Life Tester, Temperature Test Machine, and Noise tester etc.Recommend Product
Contact UsLooking forward to your feedback!
—————————Shunli Motor
HangZhou Shunli Motor Co., Ltd

</div

Benefits of a Planetary Motor

If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.

planetary gears

Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
Motor

planetary gearboxes

A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?

planetary gear motors

When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
Motor

planetary gears vs spur gears

A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
Motor

planetary gearboxes as a compact alternative to pinion-and-gear reducers

While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt

China OEM High Torque and high Efficiency 12v 24v 48v 42mm dc planetary gear Brushless motor  with Good qualityChina OEM High Torque and high Efficiency 12v 24v 48v 42mm dc planetary gear Brushless motor  with Good quality

China Best Sales 63mm China Supplier 12V 45W Small High Torque DC Geared Motor with Good quality

Product Description

China Provider 12v 45w Little High Torque DC Geared Motor

Observe:With above 20 several years encounter in dc worm gear motor,we can style and manufacture according to your essential like voltage,energy,speed,torque,output shaft,motor dimension and motor path.
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Design:D63L(seventy two)-12v45w-55rpm
 

HangZhou CZPT Science & Technology Co.,Ltd is a subsidiary of HangZhou CZPT Motor Co.,Ltd.The factory is found in Xihu (West Lake) Dis.,HangZhou,we can design and manufacture of motors according to all our customers’ needs so significantly,we can manufacture about sixty,000 motors for every thirty day period.

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A: By sea – CZPT appoint forwarder, or our product sales staff find ideal forwarder for purchasers. 

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Others – Really,samples ship by DHL,UPS, TNT and Fedex and so on. We prepare to shipping and delivery goods to some area from China appointed by consumers.

Q: How extended is your shipping time?
A: Generally it is 5-ten days if the merchandise are in inventory. or it is fifteen-20 days if the goods are not in inventory, it is according to amount.

What Is a Equipment Motor?

A equipment motor is an electric motor coupled with a equipment practice. It uses possibly DC or AC power to accomplish its objective. The principal benefit of a gear reducer is its capability to multiply torque while preserving a compact size. The trade-off of this extra torque arrives in the type of a decreased output shaft speed and all round performance. Nevertheless, correct gear engineering and ratios provide ideal output and velocity profiles. This type of motor unlocks the total possible of OEM products.

Inertial load

Inertial load on a equipment motor is the quantity of power a rotating device creates thanks to its inverse square connection with its inertia. The increased the inertia, the much less torque can be produced by the gear motor. However, if the inertia is as well large, it can result in issues with positioning, settling time, and managing torque and velocity. Gear ratios need to be chosen for best electricity transfer.
The period of acceleration and braking time of a gear motor relies upon on the kind of pushed load. An inertia load calls for longer acceleration time whilst a friction load demands breakaway torque to start the load and sustain it at its sought after velocity. As well quick a time period can lead to too much gear loading and could end result in destroyed gears. A protected approach is to disconnect the load when electrical power is disconnected to avert inertia from driving again through the output shaft.
Inertia is a essential idea in the style of motors and push programs. The ratio of mass and inertia of a load to a motor establishes how well the motor can management its velocity in the course of acceleration or deceleration. The mass instant of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an item.
Motor

Purposes

There are a lot of applications of gear motors. They supply a strong nevertheless effective indicates of pace and torque control. They can be possibly AC or DC, and the two most widespread motor varieties are the 3-section asynchronous and the everlasting magnet synchronous servomotor. The kind of motor utilized for a presented application will decide its price, dependability, and complexity. Equipment motors are typically utilised in purposes in which high torque is essential and space or power constraints are substantial.
There are two types of equipment motors. Relying on the ratio, each and every equipment has an output shaft and an input shaft. Equipment motors use hydraulic force to generate torque. The force builds on a single facet of the motor until it generates ample torque to electricity a rotating load. This type of motors is not advisable for purposes in which load reversals occur, as the keeping torque will diminish with age and shaft vibration. Even so, it can be utilised for precision apps.
The market place landscape demonstrates the competitive environment of the equipment motor industry. This report also highlights important products, income and value development by location and region. The report also examines the competitive landscape by area, such as the United States, China, India, the GCC, South Africa, Brazil, and the rest of the planet. It is critical to be aware that the report contains segment-distinct information, so that audience can easily understand the market possible of the geared motors market place.

Dimension

The security factor, or SF, of a equipment motor is an crucial thing to consider when picking one particular for a specific application. It compensates for the stresses put on the gearing and allows it to operate at maximum effectiveness. Producers supply tables detailing standard applications, with multiplication variables for responsibility. A equipment motor with a SF of 3 or more is suited for tough purposes, even though a gearmotor with a SF of one or two is ideal for comparatively simple applications.
The worldwide gear motor marketplace is extremely fragmented, with numerous small gamers catering to numerous conclude-use industries. The report identifies a variety of industry trends and provides complete data on the marketplace. It outlines historical knowledge and provides worthwhile insights on the industry. The report also employs many methodologies and methods to assess the market place. In addition to providing historic data, it includes thorough information by marketplace section. In-depth analysis of marketplace segments is supplied to help determine which systems will be most suited for which applications.
Motor

Value

A equipment motor is an electrical motor that is paired with a equipment prepare. They are available in AC or DC energy programs. When compared to standard motors, equipment reducers can improve torque even though sustaining compact proportions. But the trade-off is the lowered output shaft velocity and general effectiveness. Nonetheless, when employed correctly, a equipment motor can produce best output and mechanical in shape. To recognize how a gear motor works, let’s appear at two types: correct-angle geared motors and inline geared motors. The initial two types are generally utilized in automation products and in agricultural and health-related applications. The latter sort is made for rugged applications.
In addition to its effectiveness, DC gear motors are space-conserving and have reduced strength use. They can be employed in a amount of apps such as funds counters and printers. Automatic window equipment and curtains, glass curtain partitions, and banknote vending equipment are some of the other significant purposes of these motors. They can value up to 10 horsepower, which is a whole lot for an industrial machine. Even so, these are not all-out costly.
Electric powered equipment motors are versatile and commonly used. Even so, they do not work well in apps necessitating high shaft pace and torque. Illustrations of these contain conveyor drives, frozen beverage equipment, and health-related instruments. These programs demand high shaft speed, so equipment motors are not perfect for these apps. However, if sounds and other problems are not a issue, a motor-only resolution may possibly be the better selection. This way, you can use a single motor for a number of apps.
Motor

Servicing

Geared motors are amid the most frequent tools utilised for generate trains. Suitable upkeep can avoid injury and increase their performance. A guidebook to gear motor maintenance is accessible from WEG. To stop more hurt, comply with these upkeep methods:
Routinely check electrical connections. Check out for loose connections and torque them to the advised values. Also, check the contacts and relays to make confident they are not tangled or damaged. Examine the environment close to the gear motor to avoid dust from clogging the passageway of electric existing. A suitable maintenance program will help you identify troubles and prolong their daily life. The handbook will also tell you about any difficulties with the gearmotor. However, this is not sufficient – it is essential to verify the condition of the gearbox and its elements.
Perform visible inspection. The objective of visible inspection is to observe any irregularities that might show achievable troubles with the equipment motor. A soiled motor might be an indication of a tough surroundings and a great deal of issues. You can also execute a smell test. If you can scent a burned odor coming from the windings, there may possibly be an overheating issue. Overheating can lead to the windings to burn off and damage.
Reactive maintenance is the most common method of motor routine maintenance. In this type of servicing, you only execute repairs if the motor stops operating thanks to a malfunction. Standard inspection is required to keep away from unforeseen motor failures. By employing a logbook to document motor operations, you can decide when it is time to substitute the equipment motor. In contrast to preventive maintenance, reactive maintenance needs no typical exams or companies. Nonetheless, it is recommended to complete inspections each and every six months.

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China factory 37mm High Torque 10kfg DC Gear Motor with Reduction Gearbox 12V with Good quality

Product Description

37mm Large Torque 10kfg DC equipment Motor with Reduction Gearbox 12v
 

one. Functions of LSTG-38123400
Voltage: 12V
Current: 40mA
Speed: 10-1200rpm
Torque: .3-10kgf.cm
Typical applications: Auto shutter, money detector, binding mackine, automatic Television rack, stage lighting, workplace tools, home appliance

2. Requirements of LSTG-38123400

Note: It truly is the standard specificaitoin for reference only, We can select DC motor with diverse voltage velocity to meet your torque and speed prerequisite.

Company Profile

1. About us
Business Variety: Maker, Investing Organization Verified
Place: ZHangZhoug, China (Mainland) Verified
Major Merchandise: 1) DC Brush motor: six-130mm diameter, .01-1000W output energy
                           2) DC Spur Gear Motor: 12-110mm diameter, .1-300W output energy
                           3) DC Planeary Equipment Motor: 10-82mm diameter, .1-100W output power 
                           4) Brushless DC Motor: 28-110mm, 5-1500W output power 
                           5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and guide screw
                           6) Servo Motor: 42mm to 130mm diameter, 50-4000w 
                           7) AC Gear Motor: 49 to 100mm diameter, 6-a hundred and forty output power 
Complete Staff: fifty one – a hundred Individuals
Total Annual Income: $5 Million – $10 Million
12 months Recognized: 2014 Confirmed
Leading 3 Markets: Western Europe 20.00%  North The usa 15.00%  Domestic Market 12.00%
Merchandise Certifications : CE, RoSH, RoSH CE 
Emblems : NBLEISON

two. Production

one)Generation line

2) Item components

Packing&Shipping and delivery

Certifications

Customer Visits

FAQ
Q: What is actually your primary goods?
A:We at present generate Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors and many others. You can check out the specifications for over motors on our web site and you can email us to advocate required motors per your specification way too.

Q:How to decide on a appropriate motor?
A:If you have motor photographs or drawings to display us, or you have detailed specs like voltage, speed, torque, motor size, doing work method of the motor, needed existence time and noise stage and many others, make sure you do not be reluctant to allow us know, then we can recommend suited motor for every your ask for appropriately.

Q: Do you have personalized support for your common motors?
A:Yes, we can customise for each your request for the voltage, speed, torque and shaft measurement/form. If you want added wires/cables soldered on the terminal or require to incorporate connectors, or capacitors or EMC we can make it also.

Q: you have specific design provider for motors?
A:Yes, we would like to design motors independently for our buyers, but it may require some CZPT demand and layout charge. 

Q:Can I have samples for screening first?
A:Yes, undoubtedly you can. After confirmed the required motor specs, we will quotation and give a proforma bill for samples, when we get the payment, we will get a Go from our account division to proceed samples accordingly.

Q:How do you make positive motor top quality?
A:We have our possess inspection procedures: for incoming supplies, we have signed sample and drawing to make positive certified incoming supplies for generation approach, we have tour inspection in the method and final inspection to make confident qualified goods prior to shipping.

Q:What’s your lead time?
A:Generally speaking, our standard common solution will need to have 25-30days, a little bit longer for tailored items. But we are really adaptable on the lead time, it will relies upon on the specific orders

Q:What’s your payment term?
A:For all our new clients, we will want 40% deposite, 60% paid prior to shipment.

Q:When will you reply following got my inquiries?
A:We will reaction inside of 24 hrs once get your inquires.

Q:How can I CZPT you to make certain my income is risk-free?
A:We are accredited by the 3rd celebration SGS and we have exported to in excess of 85 nations around the world up to June.2017. You can check our status with our existing consumers in your country (if our customers do not head), or you can order through alibaba to get trade assurance from alibaba to make sure your income is protected.

Q:What is actually the minimum purchase quantity?
A:Our least order quantity depends on various motor models, remember to email us to check. Also, we generally do not acknowledge individual use motor orders. 

Q:What is your delivery method for motors?
A:For samples and offers significantly less than 100kg, we normally recommend specific transport For hefty packages, we usually recommend air shipping or sea shipping. But it all is dependent on our customers’ demands.

Q:What certifications do you have?
A:We at present have CE and ROSH certifications.

Q:Can you deliver me your price tag checklist?
A:Because we have hundreds of various items, and cost varies for every different specs, we are not CZPT to provide a cost checklist. But we can quotation in 24 hours as soon as got your inquirues to make confident you can get the cost in time.

Q:Can I check out your firm?
A:Indeed, welcome to check out our business, but make sure you let us know at minimum 2 weeks in CZPT to help us make certain no other conferences for the duration of the day you check out us. Thanks!

 

How to Select a Gear Motor

A gearmotor is an electrical machine that transfers strength from one location to another. There are several varieties of gearmotors. This article will examine the kinds of gearmotors, which includes Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its makes use of, gearmotors have many various qualities. In addition, each variety has unique advantages and negatives. Outlined under are a handful of tips on selecting a gearmotor.

Angular geared motors

Angular geared motors are the optimum push component for apps exactly where torques, forces, and motions require to be transferred at an angle. Compared to other varieties of geared motors, these have few moving components, a compact design, and a long life. Angular geared motors are also very effective in vacation drive applications. In addition to their toughness, they have a low maintenance prerequisite and are highly corrosion-resistant.
Helical worm geared motors are a lower-cost answer for drives that use angular geared motors. They blend a worm gear phase and helical input stage to offer higher performance than pure worm geared motors. This generate solution is extremely dependable and noise-free of charge. Angular geared motors are often used in programs the place sounds is an issue, and helical worm geared motors are notably tranquil.
The gear ratio of an angular geared motor relies upon on the ratio amongst its input and output shaft. A large-top quality helical geared motor has a reasonably minimal mechanical noise amount, and can be mounted in nearly any place. The torque of a helical geared motor can be calculated by making use of frequency measurement equipment. The vitality effectiveness of angular geared motors is one of the most important variables when selecting a motor. Its symmetrical arrangement also permits it to work in minimal-velocity environments.
When deciding on the proper angular geared motor, it is important to keep in head that increased torque will direct to bad output overall performance. When a gear motor reaches its stall torque, it will no more time perform appropriately. This makes it important to consult a performance curve to select the suitable motor. Most DC motor producers are a lot more than happy to give these to buyers upon request. Angular geared motors are far more pricey than traditional worm equipment motors.
Motor

Planetary gearboxes

Planetary gearboxes are utilized in industrial equipment to make higher torque and electrical power density. There are 3 major sorts of planetary gearboxes: double stage, triple stage, and multistage. The central solar gear transfers torque to a group of planetary gears, while the outer ring and spindle provide push to the motor. The style of planetary gearboxes provides up to ninety seven% of the energy input.
The compact dimensions of planetary gears benefits in outstanding warmth dissipation. In some programs, lubrication is required to boost longevity. Nonetheless, if you are looking for large velocity transmission, you must think about the further attributes, such as lower noise, corrosion resistance, and development. Some constructors are greater than other individuals. Some are quick to answer, while others are not able to ship their products in a well timed trend.
The primary gain of a planetary gearbox is its compact design. Its light-weight layout helps make it simple to put in, and the effectiveness of planetary gearboxes is up to .98%. An additional advantage of planetary gearboxes is their large torque ability. These gearboxes are also in a position to perform in purposes with minimal space. Most present day automated transmissions in the automotive sector use planetary gears.
In addition to currently being minimal in price, planetary gearboxes are a great decision for numerous apps. Neugart gives equally compact and proper angle variations. The correct angle design offers a high electrical power-to-excess weight ratio, creating it ideal for programs where torque is needed to be transmitted in reverse manner. So if you’re seeking for an efficient way to transfer large machinery around, planetary gearboxes can be a excellent choice.
One more benefit of planetary gearboxes is their capacity to be very easily and swiftly changed from a single software to one more. Because planetary gears are designed to be adaptable, you do not have to acquire new kinds if you require to modify gear ratios. You can also use planetary gears in various industries and preserve on basic safety stock by sharing common parts. These gears are in a position to face up to substantial shock loads and demanding situations.
Motor

Hydraulic equipment motors

Hydraulic gear motors are pushed by oil that is pumped into a gear box and brings about the gears to rotate. This technique of power manufacturing is quiet and low-cost. The primary downsides of hydraulic equipment motors are that they are noisy and inefficient at reduced speeds. The other two types of hydraulic motors are piston and vane-sort hydraulic motors. The adhering to are some typical benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a pushed gear and an idler. The pushed equipment is connected to the output shaft by way of a crucial. High-force oil flows into the housing in between the gear tips and the motor housing, and the oil then exits via an outlet port. Not like a traditional equipment motor, the gears mesh to avert the oil from flowing backward. As a outcome, they are an outstanding selection for agricultural and industrial purposes.
The most frequent hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a greater equipment to generate rotation. There are also three basic versions of gear motors: roller-gerotor, gerotor, and differential. The latter produces increased torque and much less friction than the prior two. These variations make it hard to choose which kind is the ideal for your needs. A substantial-performance gear motor will final more time than an regular 1.
Radial piston hydraulic motors run in the opposite course to the reciprocating shaft of an electric powered gearmotor. They have nine pistons organized all around a common centre line. Fluid pressure triggers the pistons to reciprocate, and when they are stationary, the pistons press the fluid out and go again in. Due to the fact of the large pressure produced by the fluid, they can rotate at speeds up to twenty five,000RPM. In addition, hydraulic gear motors are very efficient, making it possible for them to be used in a wide assortment of industrial and industrial apps.
Hydraulic gear motors enhance hydraulic pumps and motors. They are also obtainable in reversible types. To decide on the proper hydraulic motor for your project, consider time to obtain all the needed data about the installation process. Some types demand specialised expertise or complicated set up. Also, there are some variances between shut and open-loop hydraulic motors. Make confident to discuss the possibilities with a professional just before you make a determination.
Motor

Croise motors

There are many rewards to deciding on a Croise equipment motor. It is hugely compact, with considerably less weight and area than regular motors. Its proper-angle shaft and worm equipment supply easy, quiet operation. A silent-sort brake ensures no metallic seem in the course of operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is best for higher-frequency programs. Let us take a nearer appear.
A appropriately matched gearmotor will supply optimum torque output in a specified time period. Its maximum building torque is normally the rated output torque. A 1-twelfth-horsepower (1/8 horsepower) motor can satisfy torque demands of six inch-kilos, with no exceeding its breakdown score. This decrease-value device permits for creation variations and permits the buyer to use a much less effective motor. Croise equipment motors are obtainable in a variety of designs.

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Merchandise Description

Peaceful stable and reputable for lengthy daily life procedure

Dynamic Modeling of a Planetary Motor

A planetary equipment motor is made up of a sequence of gears rotating in excellent synchrony, making it possible for them to provide torque in a greater output potential than a spur equipment motor. Not like the planetary motor, spur gear motors are less complicated to create and price less, but they are greater for purposes demanding decrease torque output. That is due to the fact every equipment carries the complete load. The following are some key differences between the two sorts of gearmotors.

planetary equipment program

A planetary gear transmission is a sort of gear mechanism that transfers torque from one source to yet another, generally a rotary motion. Moreover, this sort of gear transmission demands dynamic modeling to look into its toughness and dependability. Prior studies included the two uncoupled and coupled meshing types for the evaluation of planetary gear transmission. The blended model considers each the shaft structural stiffness and the bearing help stiffness. In some apps, the versatile planetary equipment may impact the dynamic reaction of the system.
In a planetary equipment unit, the axial conclude floor of the cylindrical portion is rotatable relative to the separating plate. This system retains lubricant. It is also capable of stopping international particles from coming into the planetary gear technique. A planetary equipment gadget is a wonderful choice if your planetary motor’s pace is substantial. A large-quality planetary gear program can give a excellent functionality than standard methods.
A planetary equipment technique is a intricate system, involving three shifting hyperlinks that are linked to each and every other by means of joints. The sunshine equipment functions as an enter and the earth gears act as outputs. They rotate about their axes at a ratio determined by the variety of enamel on every equipment. The sun gear has 24 enamel, while the planet gears have a few-quarters that ratio. This ratio tends to make a planetary motor incredibly productive.
Motor

planetary gear teach

To predict the totally free vibration response of a planetary motor gear practice, it is essential to build a mathematical design for the system. Formerly, static and dynamic versions were utilised to study the actions of planetary motor equipment trains. In this review, a dynamic model was designed to investigate the effects of essential style parameters on the vibratory reaction. Important parameters for planetary equipment transmissions consist of the composition stiffness and mesh stiffness, and the mass and place of the shaft and bearing supports.
The design and style of the planetary motor equipment train is composed of many phases that can operate with variable enter speeds. The design of the equipment train allows the transmission of large torques by dividing the load throughout numerous planetary gears. In addition, the planetary equipment teach has several enamel which mesh concurrently in procedure. This style also enables for higher effectiveness and transmittable torque. Listed here are some other benefits of planetary motor equipment trains. All these benefits make planetary motor equipment trains 1 of the most well-known types of planetary motors.
The compact footprint of planetary gears makes it possible for for superb warmth dissipation. Large speeds and sustained performances will call for lubrication. This lubricant can also reduce sounds and vibration. But if these characteristics are not appealing for your software, you can decide on a various gear type. Alternatively, if you want to preserve higher performance, a planetary motor gear train will be the very best choice. So, what are the benefits of planetary motor gears?

planetary equipment prepare with fixed provider prepare ratio

The planetary equipment prepare is a widespread sort of transmission in a variety of equipment. Its principal positive aspects are higher effectiveness, compactness, big transmission ratio, and electricity-to-fat ratio. This type of gear train is a blend of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have reduce axial drive and higher load carrying capability. Herringbone planetary gears are frequently utilized in weighty machinery and transmissions of big cars.
To use a planetary equipment practice with a set carrier teach ratio, the 1st and 2nd planets should be in a carrier placement. The very first world is rotated so that its tooth mesh with the sun’s. The 2nd earth, nevertheless, are not able to rotate. It have to be in a carrier situation so that it can mesh with the sunlight. This calls for a large diploma of precision, so the planetary equipment teach is generally manufactured of numerous sets. A minor analysis will simplify this design.
The planetary equipment teach is produced up of 3 components. The outer ring equipment is supported by a ring equipment. Every gear is positioned at a certain angle relative to 1 yet another. This permits the gears to rotate at a set fee even though transferring the movement. This layout is also popular in bicycles and other modest cars. If the planetary equipment train has a number of phases, numerous ring gears could be shared. A stationary ring equipment is also utilized in pencil sharpener mechanisms. Planet gears are prolonged into cylindrical cutters. The ring equipment is stationary and the planet gears rotate close to a sun axis. In the scenario of this layout, the outer ring gear will have a -3/2 earth gear ratio.
Motor

planetary gear practice with zero helix angle

The torque distribution in a planetary equipment is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the lifestyle of the bearing. To better realize how this can influence a equipment prepare, we will analyze two reports executed on the load distribution of a planetary gear with a zero helix angle. The initial examine was carried out with a highly specialised system from the bearing manufacturer INA/FAG. The crimson line signifies the load distribution alongside a needle roller in a zero helix gear, although the environmentally friendly line corresponds to the same distribution of masses in a 15 degree helix angle gear.
An additional approach for deciding a gear’s helix angle is to take into account the ratio of the sunlight and world gears. Whilst the solar equipment is normally on the enter aspect, the planet gears are on the output facet. The solar gear is stationary. The two gears are in engagement with a ring gear that rotates forty five levels clockwise. Each gears are hooked up to pins that assistance the planet gears. In the figure under, you can see the tangential and axial equipment mesh forces on a planetary gear train.
One more strategy utilized for calculating electrical power decline in a planetary gear prepare is the use of an car transmission. This variety of equipment supplies balanced efficiency in each electricity efficiency and load capability. Regardless of the complexities, this approach provides a a lot more accurate investigation of how the helix angle affects electrical power reduction in a planetary gear prepare. If you are intrigued in lowering the electricity reduction of a planetary gear prepare, read through on!

planetary gear prepare with spur gears

A planetary gearset is a sort of mechanical push technique that employs spur gears that go in reverse directions inside a plane. Spur gears are one of the more fundamental kinds of gears, as they do not require any specialty cuts or angles to function. As an alternative, spur gears use a intricate tooth form to determine in which the tooth will make speak to. This in switch, will establish the quantity of electrical power, torque, and pace they can make.
A two-phase planetary equipment teach with spur gears is also attainable to run at variable input speeds. For these kinds of a set up, a mathematical model of the gear train is developed. Simulation of the dynamic conduct highlights the non-stationary effects, and the outcomes are in good settlement with the experimental data. As the ratio of spur gears to spur gears is not continual, it is referred to as a dedendum.
A planetary equipment teach with spur gears is a variety of epicyclic gear teach. In this circumstance, spur gears run among gears that include equally inner and exterior tooth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar technique. There are 4 principal parts of a planetary equipment practice. The earth equipment is positioned inside the sun equipment and rotates to transfer motion to the sun gear. The earth gears are mounted on a joint provider that is linked to the output shaft.
Motor

planetary equipment train with helical gears

A planetary equipment teach with helical teeth is an incredibly effective transmission system that can supply high amounts of energy density. Helical gears are utilised to boost effectiveness by supplying a more effective different to standard worm gears. This type of transmission has the possible to enhance the total functionality of a system, and its benefits prolong far past the electricity density. But what tends to make this transmission technique so appealing? What are the essential elements to take into account when planning this variety of transmission program?
The most fundamental planetary prepare is composed of the sunlight equipment, world gear, and ring equipment aspects. The number of planets may differ, but the simple composition of planetary gears is related. A easy planetary geartrain has the sun equipment driving a carrier assembly. The variety of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and dependable.
The mesh section homes of a planetary gear practice are especially essential in planning the profiles. Various parameters this kind of as mesh section distinction and tooth profile modifications have to be examined in depth in get to fully realize the dynamic qualities of a PGT. These elements, jointly with other individuals, figure out the helical gears’ performance. It is therefore essential to recognize the mesh stage of a planetary gear prepare to design it properly.

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