Tag Archives: induction motor

China Good quality ZD GN Type / GU 60mm, 70mm, 80mm, 90mm, 104mm Electric Micro Induction DC Gear Motor vacuum pump brakes

Product Description

Introduction

          ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor,  Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations. 

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Product Parameters

DC Gear Motor

MOTOR FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
MOTOR TYPE Brushed
OUTPUT POWER 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized)
OUTPUT SHAFT  8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized)
Voltage type 12V,24V,90V,220V
Accessories Electric Brake / Encoder
GEARBOX FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
Gear Ratio 3K-200K
Type Of Pinion GN Type / GU Type
Gearbox Type Regular Square Case gearbox / Right Angle Gearbox / L Type Gearbox

Type Of DC Motor

Other Products

 

Company Profile

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances
Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Closed Type
Structure and Working Principle: Brush
Customization:
Available

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gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

Are there environmental benefits to using gear motors in certain applications?

Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:

1. Energy Efficiency:

Gear motors can improve energy efficiency in various ways:

  • Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
  • Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.

2. Reduced Resource Consumption:

The use of gear motors can lead to reduced resource consumption and environmental impact:

  • Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
  • Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.

3. Noise Reduction:

Gear motors can contribute to a quieter and more environmentally friendly working environment:

  • Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.

4. Precision and Control:

Gear motors offer enhanced precision and control, which can lead to environmental benefits:

  • Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
  • Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.

In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China Good quality ZD GN Type / GU 60mm, 70mm, 80mm, 90mm, 104mm Electric Micro Induction DC Gear Motor   vacuum pump brakesChina Good quality ZD GN Type / GU 60mm, 70mm, 80mm, 90mm, 104mm Electric Micro Induction DC Gear Motor   vacuum pump brakes
editor by CX 2024-05-16

China Standard Single Three Phase Gear Induction Motor with High Torque AC Speed Reducer vacuum pump adapter

Product Description

3 Phase AC Reducer Motor 1/2hp 220V 380V 400W Gear Precision Foot Mounted Reducer Motor

CV and CH series motor can be designed as Single phase and 3 phases type. And power range is from 0.1KW to 3.7KW. The motor can be mounted with brake, and brake type is No excitation type. Material of gears is advanced special alloy steel and all gears are carburizing hardening. This gear motor has been added with senior lubricants, and no needs to added lubricants again.

Helical gear reducer has the characteristics of strong versatility, good combination, and strong bearing capacity, and has the advantages of easy access to various transmission ratios, high efficiency, small vibration, and high allowable axial and radial loads.

This series of products can not only be used in combination with various reducers and vibrators to meet the requirements, but also has the advantage of localization of related transmission equipment.
 

Mostly used in metallurgy, sewage treatment,chemical, pharmaceutical and other industries.

 

Type CH series  three phase or single phase ac motors for industrial use 
Voltage 220VAC, 380VAC, 415VAC
Power range Power range is 0.1KW to 3.7KW
Output Speed Speed range is from 7rpm to 500rpm
Phase Single phase and 3phases for choice
Gears Special alloy steel and high precise gears
Grease Good grease and no need add grease during using
Cooling Full closed fan
USE This motor is widely used in
packing machine, textil machine
motor is widely used in mix 
machine,elevator, conveyor,etc.
OEM Service We offer OEM service.

  

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Three-Step
Samples:
US$ 70/Piece
1 Piece(Min.Order)

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Customization:
Available

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gear motor

What types of feedback mechanisms are commonly integrated into gear motors for control?

Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:

1. Encoder Feedback:

An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:

  • Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
  • Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.

2. Hall Effect Sensors:

Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.

3. Current Sensors:

Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.

4. Temperature Sensors:

Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.

5. Hall Effect Limit Switches:

Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.

6. Resolver Feedback:

A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.

These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.

gear motor

How does the voltage and power rating of a gear motor impact its suitability for different tasks?

The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:

1. Voltage Rating:

The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:

  • Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
  • Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
  • Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.

2. Power Rating:

The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:

  • Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
  • Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
  • Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
  • Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.

Considerations for Task Suitability:

When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:

  • Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
  • Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
  • Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
  • Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.

In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China Standard Single Three Phase Gear Induction Motor with High Torque AC Speed Reducer   vacuum pump adapter	China Standard Single Three Phase Gear Induction Motor with High Torque AC Speed Reducer   vacuum pump adapter
editor by CX 2024-05-10

China wholesaler 25W 30W 80mm High Power Single-Phase 3pH Geared Electric Motors AC Induction Gear Motor vacuum pump booster

Product Description

Intruction
1. Light weight, small dimension and simple installation;
2. Wide speed ranges and high torque
3. Low noise and high efficien
4. Stable and safe,long lifetime;
5. Multi-structure, various assembling methods;
6. One-stop solution with speed controller, driver, encoder, brake and transformor available.

Specification

Allowable load for the gear motor

Motor Model Specs Output power Voltage Frequency Current Starting Torque Rated Torque Rated Speed Capacitor/Ve
W V Hz A mN.m mN.m r/min μF/VAC
GS4IK25GN-C
GS4IK25A-C
Induction 25 1-phase
220
50 0.22 231 185 1250 1.5/450
60 0.21 192 154 1550 1.5/450
GS4RK25GN-C
GS4RK25A-C
Reversible 50 0.24 231 185 1250 2/450
60 0.26 192 154 1550 2/450
GS4IK25GN-A
GS5IK40A-A
Induction 25 1-phase
110
50 0.48  231 185 1250 6/250
60 0.46  192 154 1550 6/250
GS4RK25GN-A
GS4RK25A-A
Reversible 50 0.50  231 185 1250 8/250
60 0.56  192 154 1550 8/250
GS4IK25GN-U
GS4IK25A-U
25 3-phase
380
50 0.14  231 185 1250
60 0.12 192 154 1550
GS4IK25GN-S
GS4IK25A-S
25 3-phase
220
50 0.24 231 185 1250
60 0.225  192 154 1550
GS4IK30GN-C
GS4IK30A-C
Induction 30 1-phase
220
50 0.28  275 220 1250 2.2/450
60 0.30  231 185 1550 2.2/450
GS4RK30GN-C
GS4RK30A-C
Reversible 50 0.30  275 220 1250 2.5/450
60 0.32  231 185 1550 2.5/450
GS4IK30GN-A
GS5IK30A-A
Induction 30 1-phase
110
50 0.58  275 220 1250 8/250
60 0.60  231 185 1550 8/250
GS4RK30GN-A
GS4RK30A-A
Reversible 50 0.60  275 220 1250 10/250
60 0.65  231 185 1550 10/250

Allowable load for the gear motor

Geared-down
parameter
Sycchronous speed
r/min 
500 300 250 200 150 120 100 83 75 60 50 40 35 30 25 20 15 12 10 8 7 6 5
Ratio  i 3 5 6 7.5 10 12.5 15 18 20 25 30 36 40 50 60 75 100 120 150 180 200 250 300
Max allowable load 25W N.m 0.45 0.79 0.93 1.18 1.55 1.86 2.25 2.78 3.1 3.43 4.12 5.01 5.57 6.18 7.52 7.84
30W N.m 0.56 0.8 1.1 1.39 1.85 2.32 2.78 3.34 3.7 4.17 5.01 6.01 6.68 6.5 7.84

If this model is not what you want, please freely tell us about your requirement. We will provide you with a suitable motor solution and price soon.

Dimensional Drawings

Similar Product Pictures


 

Packing & Delivery

 

Certifications

Company Overview

Greensky Power Company Limited is a China based international company who is specialized in electric motor, gearbox and controlling system developing, manufacturing, quality controlling and trading.

Mission:We are dedicated to develop an international electric motor company who can deliver one-stop reliable products with customer-oriented service.

History:Greensky was established in 2571 by CHINAMFG Cheng in Los Angeles, USA and moved to HangZhou, China in 2011. In the past years, the team of CHINAMFG continues to create the value to our esteemed customers all over the world by building up wide and reliable supply chain management system, effective quality & delivery time control system, cost efficiency manufacturing  system and fast-respond professional service.

Exhibitions

FAQ

1 Q: What’s your MOQ for AC Motor?
A: 1unit is ok for sample testing

2 Q: What about your warranty for your AC Motor?
A: One year.

3 Q: Do you provide OEM service with customer-logo?
A: Yes, we could do OEM orders, but we mainly focus on our own brand.

4 Q: How about your payment terms ?
A: TT, western union and paypal. 100% payment in advanced for orders less $5,000. 30% deposit and balance before delivery for orders over $5,000.

5 Q: How about your packing ?
A: Carton, Plywood case. If you need more, we can pack all goods with pallet

6 Q: What information should be given, if I buy from you?
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!

7 Q: How do you deliver the AC Motor?
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.

We hope you will enjoy cooperating with us. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Variable Speed
Number of Stator: Single-Phase
Function: Driving, Control
Casing Protection: Protection Type
Number of Poles: 4
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Customization:
Available

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gear motor

What are the maintenance requirements for gear motors, and how can longevity be maximized?

Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:

1. Lubrication:

Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.

2. Inspection and Cleaning:

Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.

3. Temperature and Environmental Considerations:

Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.

4. Load Monitoring and Optimization:

Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.

5. Alignment and Vibration Analysis:

Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.

6. Preventive Maintenance and Regular Inspections:

Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.

By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.

gear motor

What is the significance of gear reduction in gear motors, and how does it affect efficiency?

Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:

Significance of Gear Reduction:

1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.

2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.

3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.

Effect on Efficiency:

While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:

1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.

2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.

It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.

In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.

gear motor

Are there specific considerations for selecting the right gear motor for a particular application?

When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:

1. Torque Requirement:

The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.

2. Speed Requirement:

Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.

3. Duty Cycle:

Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.

4. Environmental Factors:

Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.

5. Efficiency and Power Requirements:

Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.

6. Physical Constraints:

Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.

7. Noise and Vibration:

Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.

By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.

China wholesaler 25W 30W 80mm High Power Single-Phase 3pH Geared Electric Motors AC Induction Gear Motor   vacuum pump booster	China wholesaler 25W 30W 80mm High Power Single-Phase 3pH Geared Electric Motors AC Induction Gear Motor   vacuum pump booster
editor by CX 2024-04-30

China Professional 110V/220V/380V, 10W/40W/80W/120W/200W/370W/0.5HP Gear Electric Single Phase Induction AC Motor vacuum pump connector

Product Description

110V/220V/380V, 10W/40W/80W/120W/200W/370W/0.5HP Gear Electric Induction AC Motor

Introduction

Generally, Micro Induction Motor refers to the motor rotated by the induction. Induction Motor relies on capacitor and electromagnetism when starting and rotating. Though its starting torque is not very high, it has a simple structure, high efficiency and can rotate continue.

Specification

Specifications of full range are listed below. Please feel free to tell us about your requirement. Thanks.

Motor type Induction motor, brake motor, torque motor, speed adjustable motor, reversible motor
Frame size 60 mm, 70mm, 80mm, 90mm, 104mm
Motor Output speed 1250rpm – 1500rpm
Gearbox Speed Ratio 1:3 – 1: 500
Output power 60mm: 6W, 10W

70mm: 15W, 20W

80mm: 25W, 30W

90mm: 40W, 60W, 80W, 90W,120W

104mm: 140W, 200W, 250W, 370W

Output shaft 8mm ~ 50mm; round shaft, D-cut shaft, key-way shaft, hollow shaft
Voltage 110v, 220v, 230v, 380v
Frequency 50Hz, 60Hz
If you need standard or customized AC or DC motors, pls freely contact us. We shall reply soon.

Greensky Product Category

About CHINAMFG Power

Greensky Power Company Limited is a China based international company who is specialized in electric motor, gearbox and controlling system developing, manufacturing, quality controlling and trading.

Mission:
We are dedicated to develop an international electric motor company who can deliver one-stop reliable products with customer-oriented service.

History:
Greensky was established in 2571 by CHINAMFG Cheng in Los Angeles, USA and moved to HangZhou, China in 2011. In the past 8 years, the team of CHINAMFG continues to create the value to our esteemed customers all over the world by building up wide and reliable supply chain management system, effective quality & delivery time control system, cost efficiency manufacturing  system and fast-respond professional service.

Location: Xihu (West Lake) Dis. district, HangZhou, China
Xihu (West Lake) Dis. is a high-tech zone which is the center of oversea Chinese talent entrepreneurs. Some famous neighbours include Alibaba, Netease and Geely corporation.

Background:
Greensky is a subsidiary of EagleEye Capital Limited who has 3 manufacturing plants and 1 sales office with more than 500 employees and overall 200 million sales.

Company Facilities

Certificates

Overseas Exhibitions

FAQ:

1 Q: What’s your MOQ ?
   A: 1unit is acceptable.  

2 Q: What about your warranty?
 
 A: 1-2 years.

3 Q: Do you provide OEM service with customer-logo?
   A: Yes, we could do OEM orders.

4 Q: How about your payment terms ?
   
A: TT, western union and paypal. 100% payment in advanced for orders less $10,000. 30% deposit and balance before delivery for orders over $10,000.

5 Q: How about your packing ?
   
A: Carton, Plywood case and foam inside. If you need more, we can pack all goods with pallet 

6 Q: What information should be given in the inquiry?
   
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!

7 Q: How do you deliver our order?
   
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.

Welcome your inquiry! We’re always at your service.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Variable Speed
Number of Stator: 1pH/3pH
Function: Driving, Control
Casing Protection: Protection Type
Number of Poles: 4
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Customization:
Available

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gear motor

What types of feedback mechanisms are commonly integrated into gear motors for control?

Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:

1. Encoder Feedback:

An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:

  • Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
  • Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.

2. Hall Effect Sensors:

Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.

3. Current Sensors:

Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.

4. Temperature Sensors:

Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.

5. Hall Effect Limit Switches:

Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.

6. Resolver Feedback:

A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.

These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.

gear motor

What are some common challenges or issues associated with gear motors, and how can they be addressed?

Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:

1. Gear Wear and Failure:

Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:

  • Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
  • Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
  • Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.

2. Backlash and Inaccuracy:

Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:

  • Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
  • Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
  • Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.

3. Noise and Vibrations:

Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:

  • Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
  • Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
  • Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.

4. Overheating and Thermal Management:

Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:

  • Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
  • Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
  • Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.

5. Load Variations and Shock Loads:

Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:

  • Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
  • Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
  • Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.

By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China Professional 110V/220V/380V, 10W/40W/80W/120W/200W/370W/0.5HP Gear Electric Single Phase Induction AC Motor   vacuum pump connector	China Professional 110V/220V/380V, 10W/40W/80W/120W/200W/370W/0.5HP Gear Electric Single Phase Induction AC Motor   vacuum pump connector
editor by CX 2024-04-26

China factory ZD Performance Direct On-line Starting High Speed/High Torque Electric Induction AC Gear Motor vacuum pump

Product Description

Model Selection

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

 

Detailed Photos

Product Parameters

 

Other Related Products

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Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Variable Speed
Number of Stator: Single-Phase
Function: Driving
Casing Protection: Closed Type
Number of Poles: 2
Customization:
Available

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gear motor

What are the maintenance requirements for gear motors, and how can longevity be maximized?

Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:

1. Lubrication:

Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.

2. Inspection and Cleaning:

Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.

3. Temperature and Environmental Considerations:

Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.

4. Load Monitoring and Optimization:

Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.

5. Alignment and Vibration Analysis:

Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.

6. Preventive Maintenance and Regular Inspections:

Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.

By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.

gear motor

How does the voltage and power rating of a gear motor impact its suitability for different tasks?

The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:

1. Voltage Rating:

The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:

  • Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
  • Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
  • Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.

2. Power Rating:

The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:

  • Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
  • Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
  • Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
  • Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.

Considerations for Task Suitability:

When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:

  • Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
  • Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
  • Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
  • Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.

In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.

gear motor

In which industries are gear motors commonly used, and what are their primary applications?

Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:

1. Robotics and Automation:

Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.

2. Automotive Industry:

The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.

3. Manufacturing and Machinery:

Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.

4. HVAC and Building Systems:

In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.

5. Marine and Offshore Industry:

Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.

6. Renewable Energy Systems:

The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.

7. Medical and Healthcare:

Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.

These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.

China factory ZD Performance Direct On-line Starting High Speed/High Torque Electric Induction AC Gear Motor   vacuum pump	China factory ZD Performance Direct On-line Starting High Speed/High Torque Electric Induction AC Gear Motor   vacuum pump
editor by CX 2024-04-24

China wholesaler Good Quality CE 0.12kw-315kw Y2 Ye2 Series Three Phase Asynchronous for Water Pump, Air Compressor, Gear Reducer Fan Blower AC Induction Electric Motor with Best Sales

Product Description

Good quality CE 0.12kw-315kw Y2 YE2 Series Three Phase Asynchronous for Water Pump, Air Compressor, Gear Reducer Fan Blower AC induction Electric Motor 

 

Product Description

 

Detailed Photos

 

 

Installation Instructions

 

 

Product Parameters

 

PERFORMANCE DATA
Type Output (KW)   Full Load Noise dB(A) Vibration(mm/s) LRT BDT LRA
HP Current (A) Speed (r/min) Eff. (%) P.F.(COS∅) RLT RLT RLA
Synchronous Speed 3000r/min(2P)
ZB2-63M1-2 0.18 0.25 0.64  2800 52.8  0.81  61 1.8 2.4 2.4 6.0 
ZB2-63M2-2 0.25 0.35 0.81  2800 58.2  0.81  61 1.8 2.4 2.4 6.0 
ZB2-71M1-2 0.37 0.5 1.09  2800 63.9  0.81  64 1.8 2.4 2.4 6.7 
ZB2-71M2-2 0.55 0.75 1.48  2800 69.0  0.82  64 1.8 2.4 2.5 6.7 
ZB2-80M1-2 0.75 1 1.90  2825 72.1  0.83  67 1.8 2.4 2.5 6.7 
ZB2-80M2-2 1.1 1.5 2.65  2825 75.0  0.84  67 1.8 2.4 2.5 7.7 
ZB2-90S-2 1.5 2 3.51  2840 77.2  0.84  72 1.8 2.4 2.5 7.7 
ZB2-90L-2 2.2 3 4.93  2840 79.7  0.85  72 1.8 2.4 2.5 7.7 
ZB2-100L-2 3 4 6.4  2880 81.5  0.87  76 1.8 2.4 2.5 8.3 
ZB2-112M-2 4 5.5 8.3  2890 83.1  0.88  77 1.8 2.4 2.5 8.3 
ZB2-132S1-2 5.5 7.5 11.2  2900 84.7  0.88  80 1.8 2.4 2.5 8.3 
ZB2-132S2-2 7.5 10 15.1  2900 86.0  0.88  80 1.8 2.4 2.5 8.3 
ZB2-160M1-2 11 15 21.4  2930 87.6  0.89  86 2.8 2.4 2.5 8.3 
ZB2-160M2-2 15 20 28.9  2930 88.7  0.89  86 2.8 2.4 2.5 8.3 
ZB2-160L-2 18.5 25 35.0  2930 89.3  0.90  86 2.8 2.4 2.5 8.3 
ZB2-180M-2 22 30 41.3  2940 89.9  0.90  89 2.8 2.2 2.5 8.3 
ZB2-200L1-2 30 40 55.8  2950 90.7  0.90  92 2.8 2.2 2.5 8.3 
ZB2-200L2-2 37 50 68.5  2950 91.2  0.90  92 2.8 2.2 2.5 8.3 
ZB2-225M-2 45 60 82.8  2970 91.7  0.90  92 2.8 2.2 2.5 8.3 
ZB2-250M-2 55 75 101  2970 92.1  0.90  93 3.5 2.2 2.5 8.3 
ZB2-280S-2 75 100 137  2970 92.7  0.90  94 3.5 2.2 2.5 8.3 
ZB2-280M-2 90 125 162  2970 93.0  0.91  94 3.5 2.2 2.5 8.3 
ZB2-315S-2 110 150 197  2980 93.3  0.91  96 3.5 2.0  2.4 7.8 
ZB2-315M-2 132 180 236  2980 93.5  0.91  96 3.5 2.0  2.4 7.8 
ZB2-315L1-2 160 220 282  2980 93.8  0.92  99 3.5 2.0  2.4 7.8 
ZB2-315L2-2 200 270 351  2980 94.0  0.92  99 3.5 2.0  2.4 7.8 
ZB2-355M1-2 220 300 387  2980 94.0  0.92  103 3.5 2.0  2.4 7.8 
ZB2-355M2-2 250 340 439  2980 94.0  0.92  103 3.5 1.8  2.4 7.8 
ZB2-355L1-2 280 380 492  2980 94.0  0.92  103 3.5 1.8  2.4 7.8 
ZB2-355L2-2 315 430 553  2980 94.0  0.92  103 3.5 1.8  2.4 7.8 
                       
                       
PERFORMANCE DATA
Type Output (KW)   Full Load Noise dB(A) Vibration(mm/s) LRT BDT LRA
HP Current (A) Speed (r/min) Eff. (%) P.F.(COS∅) RLT RLT RLA
 Synchronous Speed 1500r/min(4P)
ZB2-63M1-4 0.12 0.18 0.51  1400 50.0  0.72  52 1.8 2.3 2.4 4.8 
ZB2-63M2-4 0.18 0.25 0.66  1400 57.0  0.73  52 1.8 2.3 2.4 4.8 
ZB2-71M1-4 0.25 0.35 0.83  1400 61.5  0.74  55 1.8 2.3 2.4 5.7 
ZB2-71M2-4 0.37 0.5 1.14  1400 66.0  0.75  55 1.8 2.3 2.4 5.7 
ZB2-80M1-4 0.55 0.75 1.59  1390 70.0  0.75  58 1.8 2.5 2.5 5.7 
ZB2-80M2-4 0.75 1 2.08  1390 72.1  0.76  58 1.8 2.5 2.5 6.6 
ZB2-90S-4 1.1 1.5 2.89  1400 75.0  0.77  61 1.8 2.5 2.5 6.6 
ZB2-90L-4 1.5 2 3.74  1400 77.2  0.79  61 1.8 2.5 2.5 6.6 
ZB2-100L1-4 2.2 3 5.2  1420 79.7  0.81  64 1.8 2.5 2.5 7.7 
ZB2-100L2-4 3 4 6.8  1420 81.5  0.82  64 1.8 2.5 2.5 7.7 
ZB2-112M-4 4 5.5 8.9  1440 83.1  0.82  65 1.8 2.5 2.5 7.7 
ZB2-132S-4 5.5 7.5 11.9  1440 84.7  0.83  71 1.8 2.5 2.5 7.7 
ZB2-132M-4 7.5 10 15.8  1440 86.0  0.84  71 1.8 2.5 2.5 7.7 
ZB2-160M-4 11 15 22.7  1460 87.6  0.84  75 2.8 2.4 2.5 7.7 
ZB2-160L-4 15 20 30.2  1460 88.7  0.85  75 2.8 2.4 2.5 8.3 
ZB2-180M-4 18.5 25 36.6  1470 89.3  0.86  76 2.8 2.4 2.5 8.3 
ZB2-180L-4 22 30 43.2  1470 89.9  0.86  76 2.8 2.4 2.5 8.3 
ZB2-200L-4 30 40 58.4  1480 90.7  0.86  79 2.8 2.4 2.5 7.9 
ZB2-225S-4 37 50 70.9  1480 91.2  0.87  91 2.8 2.4 2.5 7.9 
ZB2-225M-4 45 60 86  1480 91.7  0.87  91 2.8 2.4 2.5 7.9 
ZB2-250M-4 55 75 104  1480 92.1  0.87  83 3.5 2.4 2.5 7.9 
ZB2-280S-4 75 100 141  1480 92.7  0.87  86 3.5 2.4 2.5 7.9 
ZB2-280M-4 90 125 169  1485 93.0  0.87  86 3.5 2.4  2.5 7.9 
ZB2-315S-4 110 150 204  1485 93.3  0.88  93 3.5 2.3  2.4 7.6 
ZB2-315M-4 132 180 244  1485 93.5  0.88  93 3.5 2.3  2.4 7.6 
ZB2-315L1-4 160 220 291  1485 93.8  0.89  97 3.5 2.3  2.4 7.6 
ZB2-315L2-4 200 270 363  1485 94.0  0.89  97 3.5 2.3  2.4 7.6 
ZB2-355M1-4 220 300 400  1490 94.0  0.89  101 3.5 2.3  2.4 7.6 
ZB2-355M2-4 250 340 449  1490 94.0  0.90  101 3.5 2.3  2.4 7.6 
ZB2-355L1-4 280 380 503  1490 94.0  0.90  101 3.5 2.3  2.4 7.6 
ZB2-355L2-4 315 430 565.73  1490 94.0  0.90  101 3.5 2.3 2.4 7.6 
                       
                       
PERFORMANCE DATA
Type Output (KW)   Full Load Noise dB(A) Vibration(mm/s) LRT BDT LRA
HP Current (A) Speed (r/min) Eff. (%) P.F.(COS∅) RLT RLT RLA
Synchronous Speed 1000r/min(6P)
ZB2-71M1-6 0.18 0.25 0.91  900 45.5  0.66  52 1.8 2.1 2.2 4.4 
ZB2-71M2-6 0.25 0.35 1.07  900 52.1  0.68  52 1.8 2.1 2.2 4.4 
ZB2-80M1-6 0.37 0.5 1.35  900 59.7  0.70  54 1.8 2.1 2.2 5.2 
ZB2-80M2-6 0.55 0.75 1.76  900 65.8  0.72  54 1.8 2.1 2.3 5.2 
ZB2-90S-6 0.75 1 2.26  910 70.0  0.72  57 1.8 2.2 2.3 6.0 
ZB2-90L-6 1.1 1.5 3.14  910 72.9  0.73  57 1.8 2.2 2.3 6.0 
ZB2-100L-6 1.5 2 4.04  940 75.2  0.75  61 1.8 2.2 2.3 6.0 
ZB2-112M-6 2.2 3 5.66  940 77.7  0.76  65 1.8 2.2 2.3 7.2 
ZB2-132S-6 3 4 7.5  960 79.7  0.76  69 1.8 2.2 2.3 7.2 
ZB2-132M1-6 4 5.5 9.8  960 81.4  0.76  69 1.8 2.2 2.3 7.2 
ZB2-132M2-6 5.5 7.5 13.1  960 83.1  0.77  69 1.8 2.2 2.3 7.2 
ZB2-160M-6 7.5 10 17.5  970 84.7  0.77  73 2.8 2.2 2.3 7.2 
ZB2-160L-6 11 15 24.8  970 86.4  0.78  73 2.8 2.2 2.3 7.2 
ZB2-180L-6 15 20 32.1  970 87.7  0.81  73 2.8 2.2 2.3 7.7 
ZB2-200L1-6 18.5 25 39.2  970 88.6  0.81  76 2.8 2.2 2.3 7.7 
ZB2-200L2-6 22 30 45.1  970 89.2  0.83  76 2.8 2.2 2.3 7.7 
ZB2-225M-6 30 40 60.9  980 90.2  0.83  76 2.8 2.2 2.3 7.7 
ZB2-250M-6 37 50 73.7  980 90.8  0.84  78 3.5 2.2 2.3 7.7 
ZB2-280S-6 45 60 87.0  980 91.4  0.86  80 3.5 2.2 2.2 7.7 
ZB2-280M-6 55 75 106  980 91.9  0.86  80 3.5 2.2 2.2 7.7 
ZB2-315S-6 75 100 143  980 92.6  0.86  85 3.5 2.2 2.2 7.7 
ZB2-315M-6 90 125 171  935 92.9  0.86  85 3.5 2.2 2.2 7.7 
ZB2-315L1-6 110 150 208  935 93.3  0.86  85 3.5 2.2  2.2 7.4 
ZB2-315L2-6 132 180 247  935 93.5  0.87  85 3.5 2.2  2.2 7.4 
ZB2-355M1-6 160 220 295  990 93.8  0.88  92 3.5 2.1  2.2 7.4 
ZB2-355M2-6 200 270 367  990 94.0  0.88  92 3.5 2.1  2.2 7.4 
ZB2-355L1-6 220 300 404  990 94.0  0.88  92 3.5 2.1  2.2 7.4 
ZB2-355L2-6 250 340 459  990 94.0  0.88  92 3.5 2.1  2.2 7.4 
                       
                       
PERFORMANCE DATA
Type Output (KW)   Full Load Noise dB(A) Vibration(mm/s) LRT BDT LRA
HP Current (A) Speed (r/min) Eff. (%) P.F.(COS∅) RLT RLT RLA
Synchronous Speed 750r/min(8P)
ZB2-80M1-8 0.18 0.25 1.18  900 38.0  0.61  52 1.8 2 2.1 3.6 
ZB2-80M2-8 0.25 0.35 1.43  690 43.4  0.61  52 1.8 2 2.1 3.6 
ZB2-90S-8 0.37 0.5 1.85  690 49.7  0.61  56 1.8 2 2.1 4.4 
ZB2-90L-8 0.55 0.75 2.44  690 56.1  0.61  56 1.8 2 2.2 4.4 
ZB2-100L1-8 0.75 1 2.78  700 61.2  0.67  59 1.8 2 2.2 4.4 
ZB2-100L2-8 1.1 1.5 3.64  700 66.5  0.69  59 1.8 2 2.2 5.5 
ZB2-112M-8 1.5 2 4.71  700 70.2  0.69  61 1.8 2 2.2 5.5 
ZB2-132S-8 2.2 3 6.34  710 74.2  0.71  64 1.8 2 2.2 6.6 
ZB2-132M-8 3 4 8.1  710 77.0  0.73  64 1.8 2 2.2 6.6 
ZB2-160M1-8 4 5.5 10.5  720 79.2  0.73  68 2.8 2 2.2 6.6 
ZB2-160M2-8 5.5 7.5 13.9  720 81.4  0.74  68 2.8 2.2 2.2 6.6 
ZB2-160L-8 7.5 10 18.3  720 83.1  0.75  68 2.8 2.2 2.2 6.6 
ZB2-180L-8 11 15 25.9  730 85.0  0.76  70 2.8 2.2 2.2 7.3 
ZB2-200L-8 15 20 34.8  730 86.2  0.76  73 2.8 2.2 2.2 7.3 
ZB2-225S-8 18.5 25 42.6  730 86.9  0.76  73 2.8 2.1 2.2 7.3 
ZB2-225M-8 22 30 49.0  730 87.4  0.78  73 2.8 2.1 2.2 7.3 
ZB2-250M-8 30 40 65.3  730 88.3  0.79  75 3.5 2.1 2.2 7.3 
ZB2-280S-8 37 50 80.1  730 88.8  0.79  76 3.5 2.1 2.2 7.3 
ZB2-280M-8 45 60 97.0  740 89.2  0.79  76 3.5 2.1 2.2 7.3 
ZB2-315S-8 55 75 115  740 89.7  0.81  82 3.5 2 2.2 7.3 
ZB2-315M-8 75 100 156  740 90.3  0.81  82 3.5 2 2.2 7.3 
ZB2-315L1-8 90 125 184  740 90.7  0.82  82 3.5 2 2.2 7.3 
ZB2-315L2-8 110 150 224  740 91.1  0.82  82 3.5 2.0  2.2 7.0 
ZB2-355M1-8 132 180 267  740 91.5  0.82  90 3.5 2.0  2.2 7.0 
ZB2-355M2-8 160 220 323  740 91.9  0.82  90 3.5 2.0  2.2 7.0 
ZB2-355L1-8 185 250 371  740 92.3  0.82  90 3.5 2.0  2.2 7.0 
ZB2-355L2-8 200 270 396  740 92.5  0.83  90 3.5 2.0  2.2 7.0 
                       
                       
PERFORMANCE DATA
Type Output (KW)   Full Load Noise dB(A) Vibration(mm/s) LRT BDT LRA
HP Current (A) Speed (r/min) Eff. (%) P.F.(COS∅) RLT RLT RLA
Synchronous Speed 600r/min(10P)
ZB2-315S-10 45 60 99.63  590 91.5  0.75  82 3.5 1.7 2.2 6.8 
ZB2-315M-10 55 75 121.11  590 92.0  0.75  82 3.5 1.7 2.2 6.8 
ZB2-315L1-10 75 100 162.10  590 92.5  0.76  82 3.5 1.7 2.2 6.8 
ZB2-315L2-10 90 125 190.96  590 93.0  0.77  82 3.5 1.7 2.2 6.8 
ZB2-355M1-10 110 150 229.91  590 93.2  0.78  90 3.5 1.7 2.2 6.6 
ZB2-355M2-10 132 180 275.00  590 93.5  0.78  90 3.5 1.5 2.2 6.6 
ZB2-355L1-10 160 220 333.34  590 93.5  0.78  90 3.5 1.5 2.2 6.6 
ZB2-355L2-10 185 250 385.42  590 93.5  0.78  90 3.5 1.5 2.2 6.6 

 

 

 

 

FAQ

Q: Are you trading company or manufacturer?
A: We are manufacturer.

Q: What is the payment terms?
A: 30% T/T in advance, 70% before shipment or L/C at sight. 

Q: What is your delivery time?
A: standard product 20 days after receiving your L/C or T/T deposit.

Q: What is the MOQ of this item?
A: 1 units for small/medium size motors, unlimited for large ones.

Q: How long is your warranty?
A: 12 months after receiving B/L.

Q: Can we used our own brand on motors ?
A: Yes, OEM and ODM also to be provided. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Constant Speed
Number of Stator: Three-Phase
Function: Driving
Casing Protection: Protection Type
Number of Poles: 2
Customization:
Available

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gear motor

Can gear motors be used in robotics, and if so, what are some notable applications?

Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:

1. Robotic Arm Manipulation:

Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.

2. Mobile Robots:

Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.

3. Robotic Grippers and End Effectors:

Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.

4. Autonomous Drones and UAVs:

Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.

5. Humanoid Robots:

Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.

6. Robotic Exoskeletons:

Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.

These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

  • Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
  • Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

  • Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
  • Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
  • Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
  • Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

  • Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
  • Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
  • Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China wholesaler Good Quality CE 0.12kw-315kw Y2 Ye2 Series Three Phase Asynchronous for Water Pump, Air Compressor, Gear Reducer Fan Blower AC Induction Electric Motor   with Best Sales China wholesaler Good Quality CE 0.12kw-315kw Y2 Ye2 Series Three Phase Asynchronous for Water Pump, Air Compressor, Gear Reducer Fan Blower AC Induction Electric Motor   with Best Sales
editor by CX 2024-04-11

China wholesaler Hot Sales 60mm Micro Electric AC Induction Gear Motor for Assembly Line vacuum pump for ac

Product Description

 

Product Description

MOTOR FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
MOTOR TYPE INDUCTION MOTOR / REVERSIBLE MOTOR / TORQUE MOTOR / SPEED CONTROL MOTOR
SERIES K series
OUTPUT POWER 3 W / 6W / 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W (can be customized)
OUTPUT SHAFT 8mm / 10mm / 12mm / 15mm ; round shaft, D-cut shaft, key-way shaft (can be customized)
Voltage type Single phase 100-120V 50/60Hz 4P Single phase 200-240V 50/60Hz 4P
Three phase 200-240V 50/60Hz Three phase 380-415V 50/60Hz 4P
Three phase 440-480V 60Hz 4P Three phase 200-240/380-415/440-480V 50/60/60Hz 4P
Accessories Terminal box type / with Fan / thermal protector / electromagnetic brake
Above 60 W, all assembled with fan
GEARBOX FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
GEAR RATIO 3G-300G
GEARBOX TYPE PARALLEL SHAFT GEARBOX AND STRENGTH TYPE
Right angle hollow worm shaft Right angle spiral bevel hollow shaft L type hollow shaft
Right angle CHINAMFG worm shaft Right angle spiral bevel CHINAMFG shaft L type CHINAMFG shaft
K2 series air tightness improved type
Certification CCC CE ISO9001 CQC

other product

 

Certifications

 

Packaging & Shipping

 

Company Profile

FAQ

Q: How to select a suitable motor or gearbox?
A:If you have motor pictures or drawings to show us, or you have detailed specifications, such as, voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors or gearboxes?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but some kind of molds are necessory to be developped which may need exact cost and design charging.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machine Tool
Speed: High Speed
Number of Stator: Three-Phase
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear motor

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:

Efficiency = (Pout / Pin) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

Pout = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

Pin = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

  • Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
  • Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
  • Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
  • Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
  • Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
  • Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

gear motor

How does the voltage and power rating of a gear motor impact its suitability for different tasks?

The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:

1. Voltage Rating:

The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:

  • Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
  • Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
  • Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.

2. Power Rating:

The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:

  • Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
  • Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
  • Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
  • Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.

Considerations for Task Suitability:

When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:

  • Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
  • Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
  • Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
  • Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.

In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China wholesaler Hot Sales 60mm Micro Electric AC Induction Gear Motor for Assembly Line   vacuum pump for ac	China wholesaler Hot Sales 60mm Micro Electric AC Induction Gear Motor for Assembly Line   vacuum pump for ac
editor by CX 2024-04-03

China OEM Three Phase Induction Motor Gear Reduction Motor AC Motor Variable Rpm for Assembly Line vacuum pump ac system

Product Description

other product

 

Certifications

 

Packaging & Shipping

 

Company Profile

FAQ

Q: How to select a suitable motor or gearbox?
A:If you have motor pictures or drawings to show us, or you have detailed specifications, such as, voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors or gearboxes?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but some kind of molds are necessory to be developped which may need exact cost and design charging.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Low Speed
Number of Stator: Single-Phase
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear motor

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:

Efficiency = (Pout / Pin) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

Pout = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

Pin = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

  • Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
  • Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
  • Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
  • Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
  • Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
  • Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

  • Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
  • Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

  • Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
  • Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
  • Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
  • Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

  • Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
  • Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
  • Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China OEM Three Phase Induction Motor Gear Reduction Motor AC Motor Variable Rpm for Assembly Line   vacuum pump ac system	China OEM Three Phase Induction Motor Gear Reduction Motor AC Motor Variable Rpm for Assembly Line   vacuum pump ac system
editor by CX 2024-04-02

China best Yl AC 220V 120W Single Phase Constant Speed Motor with Gearbox AC Gear Motor Double Value Capacitor or Single Capacitor Start Induction Motor vacuum pump for ac

Product Description

YL AC 220V 120W Single Phase Constant Speed Motor with Gearbox AC Gear Motor Double Value Capacitor Single Capacitor Start Induction Motor
———————————————————————————————

Applications: Compressors, refrigerator, remedy apparatus and machine tools, etc.

Features: Out-standing performance of starting and operation, low noise, compact dimensions and smooth running.

General Description

  • Frame sizes: 71 to 100mm                        
  • Rated output: 0.25 to 3kW
  • Voltage: 220V                                           
  • Frequency: 50Hz 
  • Duty cycle: S1                                           
  • Insulation class: B / F
  • Number of poles: 2,4,6

Mounting

Frame IMB3 IMB14  IMB34 IMB5  IMB35 IMB3
A A/2 B C D E F G H K M N P R S T M N P R S T AB AC AD AE HD L
YL80 125 62.5 100 50 19 40 6 15.5 80 10 100 80 120 0 M8 3 165 130 200 0 12 3.5 136 140 109 95 180 250
YL90S 140 70 100 56 24 50 8 20 90 10 115 95 140 0 M8 3 165 130 200 0 12 3.5 160 165 108 110 188 290
YL90L 140 70 125 56 24 50 8 20 90 10 115 95 140 0 M8 3 165 130 200 0 12 3.5 180 180 120 120 210 315
YL100L 160 80 140 63 28 60 8 24 100 12             215 180 250 0 15 4 205 220 180 140 260 430
YL711J 112 56 90 45 16 40 5 13 71 7 85 70 105 0 M6 3.5 130 110 160 0 10 3.5 139 142 109 100 180 265
YL714J 112 56 90 45 16 40 5 13 71 7 85 70 105 0 M6 3.5 130 110 160 0 10 3.5 139 142 109 100 180 281

The other dimensions of IMB14, IMB34 and IMB5 are the same as those of IMB3.

Conventional mounting type and suitable frame size are given in following table(with “√”)

Frame Basic Type Derived Type
B3 B5 B35 V1 V3 V5 V6 V18 V19 V36 B14 B34
71~80
90
100

Show Room


Certificated

Premium Service

Quality Control

Wannan Motor Production Workshop and Flow Charts

Certificates and more COMPANY information please go to “ABOUT US”
—————————————————————————————————————————
Welcome to contact us directly…
wnmmotor
https://youtu.be/frVvg3yQqNM

WANNAN MOTOR    INDUSTRIAL SOLUTIONS /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Constant Speed
Number of Stator: Single-Phase
Function: Driving, Control, AC 220V 120W Single Phase Constant Speed Motor
Casing Protection: Closed Type
Number of Poles: 2.4.6
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:

Efficiency = (Pout / Pin) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

Pout = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

Pin = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

  • Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
  • Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
  • Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
  • Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
  • Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
  • Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

  • Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
  • Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

  • Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
  • Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
  • Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
  • Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

  • Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
  • Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
  • Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

In which industries are gear motors commonly used, and what are their primary applications?

Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:

1. Robotics and Automation:

Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.

2. Automotive Industry:

The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.

3. Manufacturing and Machinery:

Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.

4. HVAC and Building Systems:

In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.

5. Marine and Offshore Industry:

Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.

6. Renewable Energy Systems:

The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.

7. Medical and Healthcare:

Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.

These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.

China best Yl AC 220V 120W Single Phase Constant Speed Motor with Gearbox AC Gear Motor Double Value Capacitor or Single Capacitor Start Induction Motor   vacuum pump for ac	China best Yl AC 220V 120W Single Phase Constant Speed Motor with Gearbox AC Gear Motor Double Value Capacitor or Single Capacitor Start Induction Motor   vacuum pump for ac
editor by CX 2024-02-17

China Hot selling MS Three Phase Asynchronous AC Induction Electric Motor For Gear Reducer Fan Blower with Good quality

Product Description

MS Series Aluminum Housing Three Phase Induction Motor adopts the latest design and high quality material and are conform to the IEC standard in function, appearance, output and other requirements.
The efficiency of MS motor meets EFF2 standard in E. U., and can reach the EFF1 standard if requested. MS motor has a lot of advantages including high efficiency, energy saving, low noise, little vibration, light weight, small volume, reliable operation, up-to-date appearance, convenient operation and maintenance.
MS motor is died cast into mounding shape by aluminum-alloy. The base foot can be removable. Various mounting types are available for MS motor.

MS motor is suitable for common working environment and machinery without special requirement, like air-compressor, pump, fan, medical apparatus and instruments, small machines etc.
  Outlined Description :

Power: 0.55kw-15kw Voltage: 380/415/440V( can can done as your need)
Frequency: 50/60hz Enamelled Wire: Copper Wire (Can Done Aluminum wire as Your Need)
Insulation Class: F Mounting Way: B3 Foot /B5 Flange /B35 Foot and Flange/ B14 flange/B34 foot and flange
Protection Grade: IP55 motor body : aluminum of ac motor 

PERFORMANCE DATAS:

MODEL POWER
 (kW)

Current

(A)

SPEED
r/min

Eff

%

Power
factor

Locked rotor torque

Rated torque

Locked rotor current
Rated cuffrent

Breakdown torque
Rated torque

                                                     Synchronous speed 3000r/min
MS63M1-2 0.18 0.53 2720 65.0 0.80 2.2 5.5 2.2
MS63M2-2 0.25 0.69 2720 68.0 0.81 2.2 5.5 2.2
MS71M1-2 0.37 0.99 2740 70.0 0.81 2.2 6.1 2.2
MS71M2-2 0.55 1.4 2740 73.0 0.82 2.2 6.1 2.3
MS80M1-2 0.75 1.8 2840 75.0 0.83 2.2 6.1 2.3
MS80M2-2 1.1 2.6 2840 77.0 0.84 2.2 7.0 2.3
MS90S-2 1.5 3.4 2845 79.0 0.84 2.2 7.0 2.3
MS90L-2 2.2 4.9 2845 81.0 0.85 2.2 7.0 2.3
MS100L-2 3 6.3 2860 83.0 0.87 2.2 7.5 2.3
MS112M-2 4 8.1 2880 85.0 0.88 2.2 7.5 2.3
MS132S1-2 5.5 11.0 2900 86.0 0.88 2.2 7.5 2.3
MS132S2-2 7.5 14.9 2900 87.0 0.88 2.2 7.5 2.3
MS160M1-2 11 21.3 2930 88.0 0.89 2.2 7.5 2.3
MS160M2-2 15 28.8 2930 89.0 0.89 2.2 7.5 2.3
MS160L-2 18.5 34.7 2930 90.0 0.90 2.2 7.5 2.3
Synchronous speed 1500r/min
MS63M1-4 0.12 0.44 1310 57.0 0.72 2.1 4.4 2.2
MS63M2-4 0.18 0.62 1310 60.0 0.73 2.1 4.4 2.2
MS71M1-2 0.25 0.79 1330 65.0 0.74 2.1 5.2 2.2
MS71M2-4 0.37 1.12 1330 67.0 0.75 2.1 5.2 2.2
MS80M1-4 0.55 1.6 1390 71.0 0.75 2.4 5.2 2.3
MS80M2-4 0.75 2.0 1390 73.0 0.76 2.3 6.0 2.3
MS90S-4 1.1 2.9 1390 75.0 0.77 2.3 6.0 2.3
MS90L-4 1.5 3.7 1390 78.0 0.79 2.3 6.0 2.3
MS100L1-4 2.2 5.2 1410 80.0 0.81 2.3 7.0 2.3
MS100L2-4 3 6.8 1410 82.0 0.82 2.3 7.0 2.3
MS112M-4 4 8.8 1440 84.0 0.82 2.3 7.0 2.3
MS132S-4 5.5 11.8 1440 85.0 0.83 2.3 7.0 2.3
MS132M-4 7.5 15.6 1440 87.0 0.84 2.3 7.0 2.3
MS160M-4 11 22.3 1460 88.0 0.84 2.2 7.0 2.3
MS160L-4 15 30.1 1460 89.0 0.85 2.2 7.5 2.3
Synchronous speed 1000r/min
MS71M1-6 0.18 0.74 850 56.0 0.66 1.9 4.0 2.0
MS71M2-6 0.25 0.95 850 59.0 0.68 1.9 4.0 2.0
MS80M1-6 0.37 1.3 885 62.0 0.70 1.9 4.7 2.0
MS80M2-6 0.55 1.8 885 65.0 0.72 1.9 4.7 2.1
MS90S-6 0.75 2.3 910 69.0 0.72 2.0 5.5 2.1
MS90L-6 1.1 3.2 910 72.0 0.73 2.0 5.5 2.1
MS100L-6 1.5 3.9 920 76.0 0.75 2.0 5.5 2.1
MS112M-6 2.2 5.6 935 79.0 0.76 2.0 6.5 2.1
MS132S-6 3 7.4 960 81.0 0.76 2.1 6.5 2.1
MS132M1-6 4 9.8 960 82.0 0.76 2.1 6.5 2.1
MS132M2-6 5.5 12.9 965 84.0 0.77 2.1 6.5 2.1
MS160M-6 7.5 17.2 970 86.0 0.77 2.0 6.5 2.1
MS160L-6 11 24.2 970 87.5 0.78 2.0 6.5 2.1
Synchronous speed 750r/min
MS80M1-8 0.18 0.88 645 51.0 0.61 1.8 3.3 1.9
MS80M2-8 0.25 1.15 645 54.0 0.61 1.8 3.3 1.9
MS90S-8 0.37 1.49 670 62.0 0.61 1.8 4.0 1.9
MS90L-8 0.55 2.17 670 63.0 0.61 1.8 4.0 2.0
MS100L1-8 0.75 2.4 680 71.0 0.67 1.8 4.0 2.0
MS100L2-8 1.1 3.4 680 73.0 0.69 1.8 5.0 2.0
MS112M-8 1.5 4.4 690 75.0 0.69 1.8 5.0 2.0
MS132S-8 2.2 6 705 78.0 0.71 1.8 6.0 2.0
MS132M-8 3 7.9 705 79.0 0.73 1.8 6.0 2.0
MS160M1-8 4 10.3 720 81.0 0.73 1.9 6.0 2.0
MS160M2-8 5.5 13.6 720 83.0 0.74 2.0 6.0 2.0
MS160L-8 7.5 17.8 720 85.5 0.75 2.0 6.0 2.0

 

Frame  The number of poles                                         Installation dimensions         Dimensions
A B C D E F G H M N P R S T K Flange
Number of holes
AB AC AD HD HF L
63M 2.4 110 80 40 11 23 4 8.5 63 75 60 90 0 M5 2.5 7 4 135 130 70 180 130 230
71M 2.4.6 112 90 45 14 30 5 11 71 85 70 105 0 M6 2.5 7 4 150 145 80 195 145 255
80M 2.4.6.8 125 100 50 19 40 6 15.5 80 100 80 120 0 M6 3 10 4 165 175 145 214 185 295
90S 2.4.6.8 140 100 56 24 50 8 20 90 115 95 140 0 M8 3 10 4 180 195 155 250 195 320
90L 2.4.6.8 140 125 56 24 50 8 20 90 115 95 140 0 M8 3 10 4 180 195 155 250 195 345
100L 2.4.6.8 160 140 63 28 60 8 24 100 130 110 160 0 M8 3.5 12 4 205 215 180 270 245 385
112M 2.4.6.8 190 140 70 28 60 8 24 112 130 110 160 0 M8 3.5 12 4 230 240 190 300 265 400

 

Frame number The number of poles         Installation dimensions Dimensions
A B C D E F G H M N P R S T K AB AC AD HD HF L
63M 2.4 100 80 40 11 23 4 8.5 63 115 95 140 0 10 3 7 135 130 70 180 130 230
71M 2.4.6 112 90 45 14 30 5 11 71 130 110 160 0 10 3.5 7 150 145 80 195 145 255
80M 2.4.6.8 125 100 50 19 40 6 15.5 80 165 130 200 0 12 3.5 10 165 175 145 220 185 295
90S 2.4.6.8 140 100 56 24 50 8 20 90 165 130 200 0 12 3.5 10 180 195 155 250 195 320
90L 2.4.6.8 140 125 56 24 50 8 20 90 165 130 200 0 12 3.5 10 180 195 155 250 195 345
100L 2.4.6.8 160 140 63 28 60 8 24 100 215 180 250 0 15 4 12 205 215 180 270 245 385
112M 2.4.6.8 190 140 70 28 60 8 24 112 215 180 250 0 15 4 12 230 240 190 300 265 400
132S 2.4.6.8 216 140 89 38 80 10 33 132 265 230 300 0 15 4 12 270 275 210 345 315 470
132M 2.4.6.8 216 170 89 38 80 10 33 132 265 230 300 0 15 4 12 240 275 210 345 315 510
160M 2.4.6.8 254 210 108 42 110 12 37 160 300 250 350 0 19 5 15 320 330 255 420 385 615
160L 2.4.6.8 254 254 108 42 110 12 37 160 300 250 350 0 19 5 15 320 330 255 420 385 670

 

Installation structure type

Common installation structure type, and the applicable frame size is shown in the table below

Frame number Installation dimensions Dimensions
B3 B5 B35 V1 V3 V5 V6 B6 B7 B8 V15 V36 B14 B34 V18
63~112
132~160

Note: “√” indicates the type of structure that can be manufactured

PRODCUTION DETAILS 

 
FACTORY OUTLINED LOOKING :

ADVANTAGE:
Pre-sales service: 

•We are a sales team, with all technical support from engineer team.
•We value every inquiry sent to us, ensure quick competitive offer within 24 hours.
•We cooperate with customer to design and develop the new products. Provide all necessary document.

After-sales service:
•We respect your feed back after receive the motors.
•We provide 1years warranty after receipt of motors..
•We promise all spare parts available in lifetime use.
•We loge your complain within 24 hours. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Power Source: AC Motor
Starting Mode: Direct Online Starting
Speed: Low Speed
Function: Control, Driving
Voltage: 220/380V,380V,415V
Frequency: 50Hz,60Hz
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

  • Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
  • Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
  • Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
  • Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

  • Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
  • Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
  • Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
  • Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

Are there environmental benefits to using gear motors in certain applications?

Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:

1. Energy Efficiency:

Gear motors can improve energy efficiency in various ways:

  • Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
  • Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.

2. Reduced Resource Consumption:

The use of gear motors can lead to reduced resource consumption and environmental impact:

  • Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
  • Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.

3. Noise Reduction:

Gear motors can contribute to a quieter and more environmentally friendly working environment:

  • Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.

4. Precision and Control:

Gear motors offer enhanced precision and control, which can lead to environmental benefits:

  • Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
  • Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.

In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.

gear motor

In which industries are gear motors commonly used, and what are their primary applications?

Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:

1. Robotics and Automation:

Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.

2. Automotive Industry:

The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.

3. Manufacturing and Machinery:

Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.

4. HVAC and Building Systems:

In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.

5. Marine and Offshore Industry:

Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.

6. Renewable Energy Systems:

The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.

7. Medical and Healthcare:

Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.

These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.

China Hot selling MS Three Phase Asynchronous AC Induction Electric Motor For Gear Reducer Fan Blower   with Good quality China Hot selling MS Three Phase Asynchronous AC Induction Electric Motor For Gear Reducer Fan Blower   with Good quality
editor by CX 2024-02-14