Product Description
Product Parameters
Model: ZWBMD571571-168
- Rated Voltage: 3.0V
- No Load Speed: 98 rpm
- No Load Current: 80mA
- Rated Load Speed: 86 rpm
- Rated Load Current: 220mA
- Rated Load Torque: 106 gf.cm
- Rated Torque of Gear Box: 2,000 gf.cm
- Instant Torque of Gear Box: 6,000 gf.cm
- Overall Length L: 34 mm
- Gear Box Length L1: 19 mm
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD571571-46 | 3.0 | 375 | 80 | 315 | 215 | 39 | 3.8 | 30.9 | 2000 | 6000 | 46 | 15.9 |
| ZWBMD571571-69 | 3.0 | 250 | 80 | 210 | 215 | 58 | 5.7 | 2000 | 6000 | 69 | ||
| ZWBMD571571-102 | 3.0 | 169 | 80 | 142 | 215 | 86 | 8.4 | 2000 | 6000 | 102 | ||
| ZWBMD571571-151 | 3.0 | 114 | 80 | 96 | 215 | 127 | 12.5 | 2000 | 6000 | 151 | ||
| ZWBMD571571-168 | 3.0 | 98 | 80 | 86 | 220 | 106 | 10.4 | 34 | 2000 | 6000 | 168 | 19 |
| ZWBMD571571-249 | 3.0 | 66 | 80 | 58 | 220 | 158 | 15 | 2000 | 6000 | 249 | ||
| ZWBMD571571-368 | 3.0 | 45 | 80 | 39 | 220 | 233 | 23 | 2000 | 6000 | 368 | ||
| ZWBMD571571-546 | 3.0 | 30 | 80 | 27 | 220 | 346 | 34 | 2000 | 6000 | 546 | ||
| ZWBMD571571-809 | 3.0 | 20 | 80 | 18 | 220 | 512 | 50 | 2000 | 6000 | 809 | ||
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
|
|
|---|
What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
Are there environmental benefits to using gear motors in certain applications?
Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:
1. Energy Efficiency:
Gear motors can improve energy efficiency in various ways:
- Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
- Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.
2. Reduced Resource Consumption:
The use of gear motors can lead to reduced resource consumption and environmental impact:
- Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
- Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.
3. Noise Reduction:
Gear motors can contribute to a quieter and more environmentally friendly working environment:
- Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.
4. Precision and Control:
Gear motors offer enhanced precision and control, which can lead to environmental benefits:
- Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
- Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.
In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-05-15
China Good quality 220V 50Hz 15W AC Indution Gear Motor With Gearbox vacuum pump oil near me
Product Description
220V 50Hz 15w AC Indution Gear Motor
Specification:
Power: 15W,
Dimension: 70mm
Voltage: 110V, 220V
Frequency: 50Hz, 60Hz
Accessory: Terminal box, theremal protector, pedestal of the motor, fan
Motor Performance Parameters:
| Model Type | Voltage
V |
Power
W |
Load Parameters | Capacitor uF |
Motor Weight
Kg |
||
| Speed r/min |
Torque mN.m |
Current A |
|||||
| 3IK15GN-A | 110 | 15 | 1200 | 125 | 0.35 | 6.0 | 1.1 |
| 3IK15GN-C | 220 | 15 | 1200 | 125 | 0.18 | 1.2 | 1.1 |
| 3IK15GN-S | 3ph 220 | 15 | 1450 | 125 | 0.14 | – | 1.1 |
| Gearhead Type | Gearhead Model | Gear Ratio |
| Long Life Low Noise | 3GN*K | 3,3.6,5,6,7.5,9,12.5,15,18,25,30,36,50,60,75,90,100,120,150,180,200 |
| 3GN10XK(Decimal gearhead) | ||
Please contact us if you have any question or need any of our products.
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
More about our products and company:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | Constant Speed |
| Number of Stator: | Single-Phase |
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Are there innovations or emerging technologies in the field of gear motor design?
Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:
1. Miniaturization and Compact Design:
Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.
2. High-Efficiency Gearing:
New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.
3. Magnetic Gearing:
Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.
4. Integrated Electronics and Controls:
Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.
5. Smart and Condition Monitoring Capabilities:
New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.
6. Energy-Efficient Motor Technologies:
Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.
These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.
How do gear motors compare to other types of motors in terms of power and efficiency?
Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:
1. Gear Motors:
Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.
2. Direct-Drive Motors:
Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.
3. Stepper Motors:
Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.
4. Servo Motors:
Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.
5. Efficiency Considerations:
When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.
In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.
Can you explain the advantages of using gear motors in various mechanical systems?
Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:
1. Torque Amplification:
One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.
2. Speed Control:
Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.
3. Directional Control:
Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.
4. Efficiency and Power Transmission:
Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.
5. Compact and Space-Saving Design:
Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.
6. Durability and Reliability:
Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.
By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.
editor by CX 2024-05-08
China Good quality 100W 200W 400W 750W 1.5kw 2.2kw 4kw Horizontal AC Gear Reduction Electronic Motor with Gearbox vacuum pump adapter
Product Description
Three Phase Horizontal Installation Small AC Reduction Gear Motor with 220V or 380V
“Bangfeili “brand BH&BV horizontal and vertical gear motor (with the brake) commonly known as reduction motor, is a kind of speed gear motor and motor (motor) the integration of the body. This integration body usually can also be called gear motor, usually assembled by the integration after complete supply by a professional gear reduction motor factory .
The geared motor widely used steel industry, machinery industry, or assembled with magnetic powder clutch and brake , etc. Ac gear motor is generally through the motor, internal combustion engines or other high speed running power through the low rpm ac gear motor input shaft of the less number of gear engagement on the output shaft of big gear to achieve the purpose of the slowdown.
| Parts Name | Parameter | Three Phase Gearmotor | Singel Phase Gearmotor |
| Reducer | Gear Material | High quality alloy steel machined and carburized with precision tooth grinding or skiving. | |
| Housing | Aluminum alloy casting for model 18. 22. 28 . Cast iron for model 40.50 |
||
| Lubrication | High quality #0 lubrication oil (lubricated when shipped) | ||
| Ratio Range | 1/3 to 1/1800 | ||
| Motor | HP | 1/10 HP to 5 HP (75W to 3.7KW) | 1/10HP to 3HP (75W to 2.2KW) |
| Voltage | 208/415, 220/380, 220/440, 230/460, 240/480 | 110/220, 120/240 | |
| Frequency | 50/60HZ | 50/60HZ | |
| Enclose Type | Total Enclosed Fan Cooled, IP54 | Partially Enclosed Fan Cooled | |
| Staring | Full Voltage Drive On Line | Capacitor Start | |
| Housing | Auminum alloy | ||
| Installation | F Grade continuous S1 Duty | ||
| Brake(optional) | Function | Safety Brake | |
| Voltage | DC 90-110V with AC220V Rectifier | DC 90-110V with AC 110V Rectifier | |
| Environmental Specifications | Temperature | “-10ºC-40ºC | |
| Humidity | Under 90% RH (Non-cndensatin) | ||
| Place | Indoor, Below sea level1000m (3.300ft) | ||
Horizontal & Vertical Reduction Gear Motor Foot
Flange mounting, integrated motor
Output Torque Range: 200 – 15000 Nm
Ratio Range: i = 3-200 i = 250-1800
Power Range: 0.1 – 4KW 1/8HP-5HP
Shaft Size : Ø18-50
100% copper coil is used for each motor
in the outer ring of the worm wheel Cast iron in inner ring
Fine workmanship and durability
ZheJiang Craft ,manufal hand-winding,180 ºC F class
High filling ratio ≥ 95%
Gear precision up to Level 6-5
Each gear has been hobbling, heat treatment, CNC grinding
Each batch of gears have been inspected strictly before storage
Description of Model
FAQ
Q:Are you trading company or manufacture ?
A:We are manu-factory, consist of 3 branch, distributed in East, South and Central of China .
Q: How to choose a gearbox which meets our requirement?
A: You can refer to our catalogue to choose the gearbox or gear motors,or we can help to choose when you provide the technical information ,
such as : Power ,ratio,output torque, output speed and motor parameter etc.
Q: What information shall we give before placing a purchase order?
A: a) Vertical or Horizontal type, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color. c) Purchase quantity. d) Other special requirements.
Q:How long is your delivery time ?what’s your term of payment ?
A:Normally around 2-3 days, the time may vary depending on the order quantity. We accept FOB, CIF price.
Q:How about your paking and export port ?
A:We provide wooden case for machine package.Special requirements is considerable. We support shipping ports: ZheJiang ,Other shipping port is considerable.
Q:What about MOQ?
A:We can accept sample order firstly, so there is no limit for MOQ!
Q:What warranty and after sale service do you offer ?
A:Each product have 1 year(12month) warranty.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical and Horizontal |
| Step: | 2/4/6/8 Pole |
| Customization: |
Available
|
|
|---|
Can gear motors be used in robotics, and if so, what are some notable applications?
Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:
1. Robotic Arm Manipulation:
Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.
2. Mobile Robots:
Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.
3. Robotic Grippers and End Effectors:
Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.
4. Autonomous Drones and UAVs:
Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.
5. Humanoid Robots:
Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.
6. Robotic Exoskeletons:
Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.
These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.
How does the voltage and power rating of a gear motor impact its suitability for different tasks?
The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:
1. Voltage Rating:
The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:
- Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
- Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
- Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.
2. Power Rating:
The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:
- Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
- Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
- Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
- Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.
Considerations for Task Suitability:
When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:
- Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
- Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
- Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
- Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.
In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-03-28
China best Yl AC 220V 120W Single Phase Constant Speed Motor with Gearbox AC Gear Motor Double Value Capacitor or Single Capacitor Start Induction Motor vacuum pump for ac
Product Description
YL AC 220V 120W Single Phase Constant Speed Motor with Gearbox AC Gear Motor Double Value Capacitor Single Capacitor Start Induction Motor
———————————————————————————————
Applications: Compressors, refrigerator, remedy apparatus and machine tools, etc.
Features: Out-standing performance of starting and operation, low noise, compact dimensions and smooth running.
General Description
- Frame sizes: 71 to 100mm
- Rated output: 0.25 to 3kW
- Voltage: 220V
- Frequency: 50Hz
- Duty cycle: S1
- Insulation class: B / F
- Number of poles: 2,4,6
Mounting
| Frame | IMB3 | IMB14 IMB34 | IMB5 IMB35 | IMB3 | ||||||||||||||||||||||||
| A | A/2 | B | C | D | E | F | G | H | K | M | N | P | R | S | T | M | N | P | R | S | T | AB | AC | AD | AE | HD | L | |
| YL80 | 125 | 62.5 | 100 | 50 | 19 | 40 | 6 | 15.5 | 80 | 10 | 100 | 80 | 120 | 0 | M8 | 3 | 165 | 130 | 200 | 0 | 12 | 3.5 | 136 | 140 | 109 | 95 | 180 | 250 |
| YL90S | 140 | 70 | 100 | 56 | 24 | 50 | 8 | 20 | 90 | 10 | 115 | 95 | 140 | 0 | M8 | 3 | 165 | 130 | 200 | 0 | 12 | 3.5 | 160 | 165 | 108 | 110 | 188 | 290 |
| YL90L | 140 | 70 | 125 | 56 | 24 | 50 | 8 | 20 | 90 | 10 | 115 | 95 | 140 | 0 | M8 | 3 | 165 | 130 | 200 | 0 | 12 | 3.5 | 180 | 180 | 120 | 120 | 210 | 315 |
| YL100L | 160 | 80 | 140 | 63 | 28 | 60 | 8 | 24 | 100 | 12 | 215 | 180 | 250 | 0 | 15 | 4 | 205 | 220 | 180 | 140 | 260 | 430 | ||||||
| YL711J | 112 | 56 | 90 | 45 | 16 | 40 | 5 | 13 | 71 | 7 | 85 | 70 | 105 | 0 | M6 | 3.5 | 130 | 110 | 160 | 0 | 10 | 3.5 | 139 | 142 | 109 | 100 | 180 | 265 |
| YL714J | 112 | 56 | 90 | 45 | 16 | 40 | 5 | 13 | 71 | 7 | 85 | 70 | 105 | 0 | M6 | 3.5 | 130 | 110 | 160 | 0 | 10 | 3.5 | 139 | 142 | 109 | 100 | 180 | 281 |
The other dimensions of IMB14, IMB34 and IMB5 are the same as those of IMB3.
Conventional mounting type and suitable frame size are given in following table(with “√”)
| Frame | Basic Type | Derived Type | ||||||||||
| B3 | B5 | B35 | V1 | V3 | V5 | V6 | V18 | V19 | V36 | B14 | B34 | |
| 71~80 | √ | √ | – | √ | √ | √ | √ | √ | √ | – | √ | √ |
| 90 | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ |
| 100 | √ | √ | √ | √ | √ | √ | √ | – | – | √ | – | – |
Show Room
Certificated
Premium Service
Quality Control
Wannan Motor Production Workshop and Flow Charts
Certificates and more COMPANY information please go to “ABOUT US”
—————————————————————————————————————————
Welcome to contact us directly…
wnmmotor
https://youtu.be/frVvg3yQqNM
WANNAN MOTOR INDUSTRIAL SOLUTIONS /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | Constant Speed |
| Number of Stator: | Single-Phase |
| Function: | Driving, Control, AC 220V 120W Single Phase Constant Speed Motor |
| Casing Protection: | Closed Type |
| Number of Poles: | 2.4.6 |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How is the efficiency of a gear motor measured, and what factors can affect it?
The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:
Measuring Efficiency:
The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:
Efficiency = (Pout / Pin) * 100%
The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:
Pout = T * ω
The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:
Pin = V * I
By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.
Factors Affecting Efficiency:
Several factors can influence the efficiency of a gear motor. Here are some notable factors:
- Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
- Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
- Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
- Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
- Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
- Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.
By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.
Can you explain the role of backlash in gear motors and how it’s managed in design?
Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:
1. Role of Backlash:
Backlash in gear motors can have both positive and negative effects:
- Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
- Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.
2. Managing Backlash in Design:
Designers employ various techniques to manage and minimize backlash in gear motors:
- Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
- Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
- Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
- Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.
3. Application-Specific Considerations:
The management of backlash in gear motors should be tailored to the specific application requirements:
- Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
- Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
- Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.
In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-02-17
China Best Sales 70mm/80mm/90mm 25W/40W/60W/90W/120W 2ik/3ik/4ik/5ik/6ik Speed Control Reversible AC Reduction Geared Motor with Gearbox vacuum pump and compressor
Product Description
6W~600W 12V~220V Powerful Permanent Magnet DC Motor for Intelligent Home Appliance
Warm Prompt:
With your requirements of size, voltage, power, speed, torque, or application,
we can suggest the suitable motor for you.
We supply all kinds of DC Motors with own factory for more than 15 years.
Contact us to get more details and factory price with very good quality products.
Product Parameters:
| Item | Brushed DC Motor with gearbox |
| Power(W) | 6W~600W |
| Voltage(V) | 12V/24V / 36V / 48V / 90V / 110V / 220V optional |
| Mounting Frame | Optional or As per required |
| Case Diameter(mm) | 60mm~120mm |
| Speed(before reduction) | 1800rpm; 3000rpm optional |
| Gear Ratio | 3~200 optional (3, 3.6, 5, 6, 7.5, 9,12.5,15,18,25,30,36,50,60,75,90,100,120,150,180,200) |
| Lead Wire Type | Round Shaft or Pinion Shaft |
| Note: 1) please choose from above specifications to fit your motor. 2) If above options can not meet your demands, please send us your requirements(size, voltage, power, speed, torque, application, or a picture of your old motor lable), we will recommond you a suitable type. |
|
Product Features:
• Low voltage PMDC design suitable for battery, solar powered,generator, toy, etc which supplied
low voltage applications
• Compact, space saving design
• Standard conduit box simplifies connections
• Ball bearing construction
• Long life brushes
• External access to brushes allows for easy replacement further prolonging motor life
• High starting torques
• Capable of dynamic braking for faster stops
• Reversible rotation
• Simple 2 lead connection
• Class F insulated with high temperature welded commutators.
Advantages:
Detailed Drawing will be confirmed with you before order!
Applications:
Company Profile:
Lunyee Industries Development Co., Ltd. is a leading manufacturer for factory automation (FA) products,
we focus on power transmission and motion control solutions!
Our main production are power transmission products like AC and DC(brush/brushless) gear motor, stepper motor,
high precision planetary gearbox (spur/helical gear) for stepping motor etc.
-WE FOCUS ON CUSTOMER SATISFACTION!
All CHINAMFG people are dedicated in customer satisfaction! We serve our customer by high quality, low price, fast delivery
and quick response on after sales service!
No matter the products are manufactured by CHINAMFG or our sub-contractors, a warranty for quality is available from us!
Lunyee use the latest equipment for manufacturing and test!
Factory:
Exhibition:
Certifications:
Our motors passed CE Certification, with high quality which has been recognized for all customers.
Packaging and Shipment:
Feedbacks:
FAQ:
Q: Are you trading company or manufacturer?
A: We are the motor manufaturer for 15 years in China.
Q: How to order?
A: send us inquiry → receive our quotation → negotiate details → confirm the sample → CHINAMFG contract/deposit →
mass production →cargo ready → balance/delivery → further cooperation
Q: How about Sample order?
A: Sample is available for you. please contact us for details.
Q: Which shipping way is available?
A: DHL, FedEx, By Sea are available. The other shipping ways are also available, please contact us if you need ship
by the other shipping way.
Q: How long is the deliver, producing and shipping?
A: Deliver time depends on the quantity you order. usually it takes 7-25 working days.
Q: How to confirm the payment?
A: We accept payment by T/T, PayPal, the other payment ways also could be accepted, Please contact us before you
pay by the other payment ways. Also 50% deposit is available, the balance money should be paid before shipping.
Rated Products:
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 2 |
| Samples: |
US$ 23.09/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
How do gear motors compare to other types of motors in terms of power and efficiency?
Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:
1. Gear Motors:
Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.
2. Direct-Drive Motors:
Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.
3. Stepper Motors:
Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.
4. Servo Motors:
Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.
5. Efficiency Considerations:
When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.
In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.
What is a gear motor, and how does it combine the functions of gears and a motor?
A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:
A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.
The gears in a gear motor serve several functions:
1. Torque Amplification:
One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.
2. Speed Reduction or Increase:
The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.
3. Directional Control:
Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.
4. Load Distribution:
The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.
By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.
editor by CX 2024-01-15
China OEM 60 mm / 70mm / 80mm / 90mm / 104mm 15W, 25W, 40W~140W AC Induction Gear Motor with Gearbox with Best Sales
Merchandise Description
Solution Description
Merchandise Parameters
Secure Pace Management
Brushless DC motors evaluate the placing velocity with the speed comments signals from the motor at all instances and alter the motor utilized voltage. For this explanation, even if the load adjustments, steady rotation is done from reduced speed to higher speed. Typical inverter-controller a few-section induction motors do not have this variety of opinions handle and when the load adjustments, the speed can be influenced. Brushless DC motors are recommended for applications that require the pace to be maintained no matter of the load fluctuation.
Packaging & Transport
one. Waterproof plastic bag packed in foam box and carton as outer packing.
two. Export wooden box packaging for products.
Organization Profile
The company is a specialized factory that produces miniature gear reduction motors on a mounted-level foundation. It has a generation historical past of more than ten several years. The company has a total established of enterprise administration and technological management methods, and its items are made in stringent accordance with GB / T19001-2000 specifications.
The “Weiqiang” gear reducer developed by our organization sells nicely in provinces, municipalities and autonomous regions of the place. It is commonly used in metallurgy, mining, lifting, transportation, petroleum, chemical, textile, pharmaceutical, foods, light business, grain, oil, feed and other industries, and is deeply reliable by customers.
Welcome new and previous buyers to go to and guidebook.
FAQ
Q: How to decide on a ideal motor or gearbox?
A: If you have motor photos or drawings to demonstrate us, or you have in depth technical specs, this kind of as, voltage, velocity, torque, motor size, operating manner of the motor, essential life time and noise amount and so on, remember to do not hesitate to enable us know, then we can suggest ideal motor for every your ask for accordingly.
Q: Do you have a customized support for your normal motors or gearboxes?
A: Sure, we can customise per your request for the voltage, pace, torque and shaft size.
Q: What is your guide time?
A: Usually talking, our normal common item will want fifteen-30days, a bit lengthier for custom-made products. It will depend on the particular orders.
Click on listed here for deep interaction.
How to Improve Equipment Motor Trustworthiness
A gearmotor is a mechanical unit utilized to transmit torque from a single location to another. As its identify indicates, it is developed to rotate one item relative to yet another. Its principal use is to transmit torque from a single stage to one more. The most frequent types of gear motors are: worm, spur, and helical. Each of these has particular capabilities and can be used for a range of apps. Dependability is also an essential factor to think about when deciding on a gearmotor.
Programs of a gear motor
Even with its modest dimension, a equipment motor has a lot of programs. These include hefty equipment lifts, healthcare facility beds, and power recliners. It is also located in a lot of everyday items, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high pressure from a little electric powered motor. Here are some of its most widespread utilizes. You can also uncover a equipment motor in a lot of family appliances and cars.
Before picking a gearmotor, take into account the specifications of the machine you require to power. You need to contemplate its dimension, bodyweight, and ambient conditions, which incorporate temperature regimes, noise stages, and contaminating sources. You should also consider into account the envelope dimension, mounting technique, and orientation. Other factors incorporate the predicted provider life, upkeep scope, and control variety. The most suited gearmotor for your distinct software will be 1 that can manage the load.
The motor and gearbox sorts can be combined and matched, based on the application. A three-period asynchronous motor and a everlasting magnet synchronous servomotor are typical selections for these products. The variety of motor and gearbox blend you decide on will determine the energy offer, the efficiency of the motor, and price. After you recognize the software, it will be simple to combine a equipment motor into your method.
When utilized in industrial applications, equipment motors are powerful for reducing the velocity of rotating shafts. One particular 3rd of all industrial electric motor methods use gearing to decrease output pace. They can also preserve power, which advantages the employees who work them. In fact, industrial electric motor techniques are dependable for practically one-tenth of the carbon dioxide emissions that are created by fossil-fueled electricity crops. Luckily, efficiency and reliability are just two of the advantages of employing equipment motors.
Sorts
Before selecting a gearmotor, it is critical to realize its specs. The important factors to take into account are the dimensions, bodyweight, and noise level of the gearmotor. Furthermore, the energy, torque, and velocity of the motor are important factors. Specs are also important for its functioning setting, this kind of as the temperature and the amount of ingress protection. Ultimately, it is important to figure out its duty cycle to ensure it will function appropriately. To select a suited gearmotor, check with the technical specs of your software.
Some common programs of gearmotors incorporate packaging tools, conveyors, and content handling apps. They also come with numerous advantages, which includes their capacity to manage the two place and pace. This helps make them best for applications exactly where pace and positioning are crucial. Parallel-shaft equipment models, for instance, are generally utilized in conveyors, content managing, and steel mills. They are also ready to function in large-precision manufacturing. For these reasons, they are the most common variety of gearmotor.
There are 3 typical types of gears. Helical gears have tooth that are inclined at 90 levels to the axis of rotation, making them much more effective. Helicoidal gears, meanwhile, have a reduce sound amount and are for that reason desired for applications necessitating large torque. Worm gears are desired for purposes in which torque and speed reduction are essential, and worm gears are suited for those circumstances. They also have rewards in excess of spur gears and worm gears.
The software of a gear motor is almost limitless. From weighty machine lifts to clinic mattress lifting mechanisms, equipment motors make it feasible to use a tiny rotor at a higher velocity. Their light-weight building also enables them to transfer large loads, this kind of as cranes, but they do so slowly and gradually. Equipment motors are an outstanding option in applications where area is an situation. A handful of widespread purposes are reviewed beneath. When picking a gear motor, keep in mind to pick the ideal dimensions and software for your requirements.
Functions
A gearmotor’s speed is right proportional to the gear ratio. By dividing the enter velocity by the equipment ratio, the output pace can be determined. Equipment ratios previously mentioned one lessen speed, while gear ratios below a single improve velocity. Effectiveness of a gearmotor is defined as its potential to transfer power through its gearbox. This efficiency issue requires into account losses from friction and slippage. Most gearmotor manufacturers will offer this curve on request.
There are a number of elements that have to be deemed when choosing a gearmotor. 1st, the software must meet up with the sought after pace and torque. Second, the output shaft must rotate in the wanted direction. 3rd, the load have to be properly matched to the gearmotor. And finally, the running atmosphere should be regarded as, including the ambient temperature and the amount of safety. These specifics will aid you locate the excellent gearmotor. You can assess a variety of kinds of equipment motors on this page and choose the one particular that will fulfill your needs.
The micro-DC gear motor is one particular of the most flexible kinds of geared motors. These motors are commonly used in clever vehicles, robotics, logistics, and the smart city. Other programs contain precision devices, personal care resources, and cameras. They are also generally located in large-conclude automotives and are employed in sensible cities. They also uncover use in several fields such as out of doors journey gear, images gear, and electronics. The advantages of micro-DC gear motors are numerous.
The primary purpose of a gear motor is to reduce the speed of a rotating shaft. Tiny electrical clocks, for illustration, use a synchronous motor with a 1,two hundred-rpm output speed to drive the hour, minute, and next hands. Whilst the motor is modest, the pressure it exerts is enormous, so it’s critical to make sure that the motor is not above-driven. There is a substantial ratio among the enter torque and the output torque.
Dependability
The dependability of a gear motor is dependent on a quantity of elements, such as content good quality, machining precision, and working conditions. Equipment failure is often much more critical than surface area exhaustion, and can compromise private basic safety. Trustworthiness is also impacted by the circumstances of set up, assembly, and utilization. The adhering to sections give an overview of some essential factors that affect equipment motor reliability. This report provides some guidelines to improve gear motor dependability.
Very first and foremost, make confident you might be purchasing from a reliable provider. Equipment motors are high-priced, and there is no standardization of the sizes. If a equipment breaks, replacing it can get a lot of time. In the long operate, reliability wins in excess of anything at all. But this isn’t going to indicate that you can overlook the significance of gears – the high quality of a gear motor is a lot more essential than how lengthy it lasts.
Price
The value of a equipment motor is fairly minimal in contrast to that of other kinds of electric motors. This type of motor is generally utilized in funds counters, printers, smart homes, and automation tools. A DC equipment motor is also frequently employed in automated window equipment, glass curtain partitions, and banknote vending equipment. There are numerous positive aspects to making use of a gear motor. Listed here are a few of them. Read on to learn more about them.
Speed management is an additional reward of a gear motor. The motors are inclined to have much less dress in and tear than other motors, which indicates less recurrent replacements. Furthermore, a lot of equipment motors are easy to install and call for less routine maintenance, which also assists minimize the overall cost of possession. And lastly, simply because sounds is a common worry for several digital OEMs, DC gear motors are typically quieter than their counterparts. For these reasons, they are typically utilised in industrial configurations.
Yet another gain of an electric equipment motor is its dimensions and electrical power. They are typically made for 12V, 24V, and 48V voltages and two hundred-watt electricity. Their rated velocity is 3000 rpm and their torque is .64 Nm. They are also a lot more reliable than their AC counterparts and are perfect for numerous industrial programs. They have a substantial ratio of three to two, which helps make them perfect for a variety of purposes.
A gear motor is an electric motor that is coupled with a equipment prepare. It utilizes AC or DC electrical power, and is usually named a gear reducer. The primary function of these equipment reducers is to multiply torque, whilst sustaining compact measurement and all round efficiency. Even so, the effectiveness of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is put in in the incorrect area, it may possibly be ineffective and result in premature failure of the device.
China best Wholesale Advanced G3 Helical Gearbox AC Gear Motor for Wood-Working CZPT with Hot selling
Product Description
Solution Description
Primary Features:
1) Made of higher top quality content, non-rustingBoth flange and foot mounting available and suited for all-spherical installation
two) Huge output torque and substantial radiating performance
3)Specific grinding helical equipment with Sleek managing and low sound, no deformation,can function lengthy time in dreadful condition
four)Wonderful look, resilient service lifestyle and small volume, compact construction
five)Both 2 and 3 stage available with wide ratio selection from 5 to two hundred
six)Distinct output shaft diameter offered eighteen-22-28-32-forty-50mm
seven)Modular development enlarge ratio from 5 to 1400
Primary Resources:
one)housing with aluminium alloyand forged iron materials
two)Output Shaft Materials:20CrMnTi
three)Excellent quality no noise bearings to keep long services existence
4)Higher overall performance oil seal to avert from oil leakage
Applications:
G3 Series helical gear motor are vast utilised for all types of computerized tools, these kinds of as chip removal machine, conveyor, packaging gear, woodworking equipment, farming equipment, slurry scraper ,dryer, mixer and so on.
Thorough Images
Item Parameters
Outline and mounting dimension:
Firm Profile
We are a professional reducer company positioned in HangZhou, ZHangZhoug province.Our foremost items is full range of RV571-a hundred and fifty worm reducers , also equipped GKM hypoid helical gearbox, GRC inline helical gearbox, Computer models, UDL Variators and AC Motors, G3 helical gear motor.Goods are commonly employed for applications this kind of as: foodstuffs, ceramics, packing, substances, pharmacy, plastics, paper-making, design equipment, metallurgic mine, environmental protection engineering, and all varieties of computerized traces, and assembly strains.With rapidly delivery, outstanding right after-income support, advanced creating facility, our items sell well both at house and abroad. We have exported our reducers to Southeast Asia, Jap Europe and the Center East and so on.Our purpose is to produce and innovate on the foundation of higher high quality, and create a good popularity for reducers.
Workshop:
Exhibition
ZheJiang PTC Truthful:
Packaging & Shipping
After Revenue Support
1.Upkeep Time and Guarantee:Inside of 1 12 months following receiving products.
2.Other Service: Which includes modeling variety manual, installation guide, and dilemma resolution information, etc
FAQ
1.Q:Can you make as for each client drawing?
A: Of course, we offer tailored services for clients accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your phrases of payment ?
A: thirty% deposit ahead of manufacturing,equilibrium T/T prior to shipping.
three.Q:Are you a trading firm or company?
A:We are a manufacurer with advanced equipment and skilled employees.
4.Q:What is actually your manufacturing capacity?
A:4000-5000 PCS/Month
five.Q:Cost-free sample is available or not?
A:Indeed, we can provide free sample if consumer agree to pay out for the courier cost
6.Q:Do you have any certification?
A:Indeed, we have CE certification and SGS certification report.
Contact information:
Ms Lingel Pan
For any queries just come to feel cost-free ton get in touch with me. Numerous many thanks for your variety interest to our business!
How to Improve Equipment Motor Dependability
A gearmotor is a mechanical system used to transmit torque from a single location to one more. As its name indicates, it is created to rotate 1 item relative to yet another. Its principal use is to transmit torque from one particular level to an additional. The most common kinds of gear motors are: worm, spur, and helical. Every single of these has distinct functions and can be employed for a range of apps. Dependability is also an crucial factor to think about when picking a gearmotor.
Programs of a equipment motor
Despite its tiny dimension, a gear motor has numerous apps. These incorporate weighty machinery lifts, medical center beds, and electrical power recliners. It is also located in a lot of each day products, such as electromechanical clocks and cake mixers. Its versatility makes it possible for it to produce a higher force from a little electric powered motor. Below are some of its most common employs. You can also locate a equipment motor in numerous house appliances and vehicles.
Just before choosing a gearmotor, consider the specifications of the equipment you want to electrical power. You ought to consider its size, weight, and ambient problems, which consist of temperature regimes, sounds ranges, and contaminating resources. You need to also take into account the envelope size, mounting method, and orientation. Other issues include the predicted provider life, maintenance scope, and control type. The most ideal gearmotor for your specific application will be one that can manage the load.
The motor and gearbox types can be mixed and matched, based on the application. A three-section asynchronous motor and a everlasting magnet synchronous servomotor are frequent alternatives for these devices. The sort of motor and gearbox blend you pick will figure out the electricity offer, the performance of the motor, and expense. Once you realize the application, it will be easy to combine a equipment motor into your technique.
When utilized in industrial apps, equipment motors are successful for reducing the velocity of rotating shafts. One 3rd of all industrial electric motor methods use gearing to reduce output speed. They can also conserve strength, which benefits the personnel who run them. In simple fact, industrial electric motor methods are responsible for nearly one-tenth of the carbon dioxide emissions that are made by fossil-fueled power plants. The good news is, performance and dependability are just two of the advantages of using equipment motors.
Varieties
Ahead of selecting a gearmotor, it is essential to realize its specs. The key aspects to consider are the dimension, fat, and sound stage of the gearmotor. In addition, the electrical power, torque, and velocity of the motor are crucial factors. Specifications are also critical for its running setting, these kinds of as the temperature and the stage of ingress security. Lastly, it is crucial to decide its obligation cycle to guarantee it will function appropriately. To choose a appropriate gearmotor, check with the specs of your application.
Some typical programs of gearmotors incorporate packaging tools, conveyors, and materials handling applications. They also appear with a number of benefits, like their capacity to handle equally place and pace. This tends to make them ideal for purposes the place speed and positioning are crucial. Parallel-shaft equipment units, for instance, are frequently used in conveyors, material dealing with, and steel mills. They are also in a position to work in high-precision manufacturing. For these reasons, they are the most well-known variety of gearmotor.
There are a few common types of gears. Helical gears have tooth that are inclined at ninety degrees to the axis of rotation, making them more successful. Helicoidal gears, in the meantime, have a reduced sound degree and are for that reason favored for purposes necessitating high torque. Worm gears are preferred for purposes the place torque and velocity reduction are important, and worm gears are suited for those circumstances. They also have rewards over spur gears and worm gears.
The application of a equipment motor is virtually limitless. From weighty machine lifts to clinic bed lifting mechanisms, gear motors make it feasible to use a little rotor at a higher pace. Their light-weight building also makes it possible for them to move heavy loads, such as cranes, but they do so little by little. Equipment motors are an superb decision in programs where area is an situation. A number of typical apps are reviewed below. When selecting a equipment motor, remember to decide on the very best dimensions and application for your needs.
Capabilities
A gearmotor’s speed is straight proportional to the equipment ratio. By dividing the input pace by the equipment ratio, the output pace can be determined. Gear ratios earlier mentioned 1 minimize velocity, while gear ratios under one increase velocity. Efficiency of a gearmotor is defined as its capacity to transfer power through its gearbox. This efficiency aspect takes into account losses from friction and slippage. Most gearmotor producers will offer this curve upon ask for.
There are a number of variables that should be regarded when selecting a gearmotor. 1st, the application need to meet the desired pace and torque. Second, the output shaft must rotate in the sought after course. 3rd, the load must be effectively matched to the gearmotor. And finally, the operating setting have to be regarded, including the ambient temperature and the amount of protection. These specifics will help you discover the perfect gearmotor. You can assess different types of gear motors on this page and select the one that will meet up with your wants.
The micro-DC gear motor is 1 of the most functional types of geared motors. These motors are widely employed in smart vehicles, robotics, logistics, and the intelligent metropolis. Other programs incorporate precision instruments, personalized care instruments, and cameras. They are also generally found in large-finish automotives and are employed in intelligent cities. They also uncover use in a lot of fields such as out of doors journey equipment, images gear, and electronics. The rewards of micro-DC equipment motors are many.
The major function of a equipment motor is to decrease the velocity of a rotating shaft. Small electrical clocks, for case in point, use a synchronous motor with a 1,two hundred-rpm output velocity to push the hour, moment, and 2nd arms. Even though the motor is tiny, the pressure it exerts is huge, so it really is crucial to make certain that the motor isn’t really in excess of-run. There is a high ratio in between the enter torque and the output torque.
Reliability
The dependability of a equipment motor is dependent on a variety of elements, such as content top quality, machining accuracy, and operating circumstances. Equipment failure is often far more severe than floor tiredness, and can compromise individual safety. Reliability is also afflicted by the problems of installation, assembly, and use. The pursuing sections offer an overview of some important variables that impact gear motor dependability. This post supplies some ideas to improve gear motor reliability.
Very first and foremost, make sure you happen to be acquiring from a trustworthy provider. Gear motors are pricey, and there is no standardization of the dimensions. If a gear breaks, replacing it can take a good deal of time. In the long run, reliability wins in excess of everything. But this does not imply that you can overlook the significance of gears – the high quality of a equipment motor is much more critical than how long it lasts.
Cost
The price of a equipment motor is fairly minimal when compared to that of other forms of electrical motors. This sort of motor is generally utilized in cash counters, printers, sensible residences, and automation products. A DC equipment motor is also generally utilised in automated window equipment, glass curtain partitions, and banknote vending machines. There are numerous benefits to making use of a equipment motor. Here are a few of them. Read through on to discover more about them.
Speed management is yet another gain of a equipment motor. The motors are inclined to have much less put on and tear than other motors, which means significantly less frequent replacements. In addition, many gear motors are easy to install and need significantly less upkeep, which also assists lessen the overall cost of possession. And finally, simply because noise is a typical issue for numerous digital OEMs, DC equipment motors are frequently quieter than their counterparts. For these reasons, they are usually utilized in industrial configurations.
One more gain of an electric equipment motor is its dimensions and electrical power. They are generally made for 12V, 24V, and 48V voltages and 200-watt electricity. Their rated pace is 3000 rpm and their torque is .sixty four Nm. They are also far more reputable than their AC counterparts and are best for numerous industrial programs. They have a high ratio of 3 to two, which helps make them best for a selection of apps.
A equipment motor is an electrical motor that is coupled with a equipment prepare. It utilizes AC or DC electrical power, and is usually known as a gear reducer. The primary function of these equipment reducers is to multiply torque, although keeping compact dimensions and general efficiency. However, the effectiveness of a equipment motor is also influenced by ambient temperature and lubricants. If the gear motor is set up in the mistaken location, it might be ineffective and consequence in premature failure of the equipment.
China supplier 550W, 60Hz, 230V Single Phase High Torque AC Electric Geared Concrete Mixer Gearbox Motor with high quality
Merchandise Description
Firm Profile
ZHangZhoug CZPT Appliance Co., Ltd has been a rich experience company of electric powered transportable concrete mixers, customized OEM AC motors, assortment hoods, and centrifugal fans in the business since 1994.
We primarily produce single-period AC motors with capacitors starting and operating. The main products incorporate electrical cement mixer motor, transmission box for concrete mixer, drinking water pump motor, mower motor, grinder motor, exhaust fan motor, Assortment Hoods, Centrifugal blowers, and moveable concrete mixer. Our products are widely utilized in electricity equipment, family appliances, professional tools, and small industrial machines.
We are CZPT to offer package deal solutions covering layout, mold, sampling, screening, manufacture, and export services to companies that want a trustworthy source of moveable cement mixer and relevant areas, custom ac motors, supporters and blowers, variety hoods from China.
The firm acquired the ISO9001:2015 international good quality program certification. In excess of the past 10 years, the goods of AC electric powered motor and other items handed the “UL”, “CSA”, “CE”, “RoHS”, “CCC”.
With exceptional item good quality and technological advantages, our firm accumulated global buyers based in Europe, The united states, Southeast Asia, South Africa, East Asia, and Australia.
Nowadays, We are producing our best endeavours in engineering, top quality, and manufacturing, to provide much more efficient solutions to our consumers, to develop reliable and valued CZPT manufacturers in electric appliances.
FAQ
What Is a Equipment Motor?
A equipment motor is an electric motor coupled with a gear train. It uses either DC or AC power to obtain its goal. The major benefit of a equipment reducer is its ability to multiply torque whilst keeping a compact dimension. The trade-off of this added torque arrives in the form of a diminished output shaft velocity and general efficiency. Nonetheless, correct gear technologies and ratios offer ideal output and velocity profiles. This kind of motor unlocks the entire prospective of OEM tools.
Inertial load
Inertial load on a gear motor is the quantity of power a rotating unit produces owing to its inverse sq. relationship with its inertia. The increased the inertia, the considerably less torque can be created by the equipment motor. Nevertheless, if the inertia is also large, it can cause problems with positioning, settling time, and controlling torque and velocity. Equipment ratios ought to be chosen for best electrical power transfer.
The length of acceleration and braking time of a gear motor relies upon on the kind of driven load. An inertia load needs for a longer time acceleration time while a friction load demands breakaway torque to commence the load and keep it at its preferred speed. Too quick a time period can lead to extreme gear loading and may possibly end result in broken gears. A protected approach is to disconnect the load when energy is disconnected to avoid inertia from driving back by way of the output shaft.
Inertia is a elementary idea in the style of motors and travel systems. The ratio of mass and inertia of a load to a motor decides how nicely the motor can control its velocity for the duration of acceleration or deceleration. The mass second of inertia, also named rotational inertia, is dependent on the mass, geometry, and center of mass of an item.
Apps
There are a lot of apps of gear motors. They offer a effective however productive indicates of speed and torque handle. They can be possibly AC or DC, and the two most common motor types are the a few-period asynchronous and the permanent magnet synchronous servomotor. The type of motor utilized for a given application will figure out its value, reliability, and complexity. Gear motors are normally employed in purposes in which substantial torque is needed and room or electrical power constraints are important.
There are two varieties of gear motors. Relying on the ratio, each equipment has an output shaft and an input shaft. Gear motors use hydraulic strain to make torque. The strain builds on 1 side of the motor till it generates ample torque to electricity a rotating load. This variety of motors is not advisable for apps in which load reversals arise, as the holding torque will diminish with age and shaft vibration. Nevertheless, it can be employed for precision applications.
The industry landscape exhibits the competitive environment of the gear motor sector. This report also highlights key things, earnings and value generation by area and place. The report also examines the aggressive landscape by location, including the United States, China, India, the GCC, South Africa, Brazil, and the relaxation of the world. It is critical to be aware that the report contains section-particular info, so that viewers can effortlessly comprehend the market place likely of the geared motors market.
Dimension
The protection factor, or SF, of a gear motor is an important consideration when choosing one for a specific application. It compensates for the stresses placed on the gearing and allows it to run at greatest performance. Companies supply tables detailing standard applications, with multiplication variables for responsibility. A gear motor with a SF of 3 or a lot more is ideal for difficult applications, while a gearmotor with a SF of one or two is suitable for reasonably straightforward programs.
The world-wide equipment motor marketplace is hugely fragmented, with many little players catering to numerous conclude-use industries. The report identifies numerous sector developments and provides thorough data on the market. It outlines historic knowledge and provides valuable insights on the market. The report also employs several methodologies and methods to examine the marketplace. In addition to supplying historical knowledge, it involves comprehensive details by industry phase. In-depth evaluation of market segments is supplied to assist identify which technologies will be most appropriate for which apps.
Expense
A equipment motor is an electric motor that is paired with a gear practice. They are obtainable in AC or DC electrical power systems. Compared to typical motors, gear reducers can maximize torque even though keeping compact proportions. But the trade-off is the reduced output shaft velocity and all round effectiveness. Nonetheless, when utilised correctly, a gear motor can produce ideal output and mechanical fit. To comprehend how a gear motor performs, let’s seem at two types: right-angle geared motors and inline geared motors. The very first two kinds are normally utilized in automation gear and in agricultural and medical programs. The latter sort is designed for rugged purposes.
In addition to its effectiveness, DC equipment motors are place-conserving and have lower strength use. They can be employed in a amount of apps like income counters and printers. Automatic window equipment and curtains, glass curtain walls, and banknote vending devices are some of the other major programs of these motors. They can cost up to ten horsepower, which is a great deal for an industrial equipment. Nevertheless, these are not all-out high-priced.
Electric gear motors are adaptable and widely employed. Even so, they do not function well in apps necessitating substantial shaft pace and torque. Illustrations of these contain conveyor drives, frozen beverage machines, and medical resources. These applications need substantial shaft velocity, so gear motors are not excellent for these apps. However, if sound and other problems are not a concern, a motor-only solution may possibly be the greater choice. This way, you can use a solitary motor for several purposes.
Servicing
Geared motors are among the most frequent tools utilized for generate trains. Correct servicing can avert injury and optimize their performance. A guide to equipment motor upkeep is offered from WEG. To avert more injury, comply with these maintenance steps:
Often check out electrical connections. Examine for unfastened connections and torque them to the recommended values. Also, verify the contacts and relays to make confident they are not tangled or broken. Check out the environment all around the gear motor to avert dust from clogging the passageway of electric powered current. A proper upkeep program will aid you discover difficulties and increase their existence. The guide will also explain to you about any troubles with the gearmotor. However, this is not ample – it is crucial to verify the condition of the gearbox and its parts.
Perform visual inspection. The function of visible inspection is to be aware any irregularities that could show feasible problems with the gear motor. A soiled motor may be an sign of a rough atmosphere and a great deal of difficulties. You can also complete a odor test. If you can scent a burned odor coming from the windings, there may possibly be an overheating issue. Overheating can trigger the windings to burn and harm.
Reactive upkeep is the most frequent method of motor servicing. In this kind of maintenance, you only execute repairs if the motor stops functioning because of to a malfunction. Typical inspection is required to avoid sudden motor failures. By using a logbook to doc motor operations, you can figure out when it is time to replace the gear motor. In distinction to preventive servicing, reactive routine maintenance demands no normal tests or services. Nevertheless, it is advised to complete inspections every single 6 months.