Product Description
China Factory Replace Eaton/Dan-Foss/Parker/White/Sam Orbital Hydraulic Gear Motor
BMW series orbit hydraulic motor is an advanced hydraulic motor with valve-rotor oil distribution structure, This series hydraulic motor has the advantages of high working pressure, good stability at low speed, high working eficiency and long working life. The pressure compensation balance plate can make the motor keep high working efficiency under low flow rate and high pressure, and keep running well.During starup, the pressure causes the balance plate to bend toward the rotor, greatly improving the volume eficiency.
When the working pressure is reached, the balance plate relaxes and the rotor realizes free rotaton, which translates into higher mechanical fficiency,
| BMW Series Orbit Hydraulic Motor | |
| Main Product | BM1series hydraulic motor BM2series hydraulic motor BM3series hydraulic motor BM4series hydraulic motor BM5series hydraulic motor BM6series hydraulic motor 8Kseries hydraulic motor BMWseries hydraulic motor BK series hydraulic brake |
| Characteristic features: | Valve- -rotor oil distribution design provides reliable and efficient oill distribution and reduces the overall length of the motor. Pressure compensated balance plates provide high volumetic eficiency at low flow rates and high pressures. Adopt 4 bearing structure, bearing axial and radial load capacity is strong, can directy drive the working mechanism. Bearings are designed with oil bath lubrication for better durability and longer service lite under heavy loads. High pressure oill seals provide superior soal performance and service life without the need for additional drain lines. According to the requirements of customers can provide a variety of flange, output shat, oill port and other variant design. |
| Application | These products are used in Machinery of Engineering, Agriculture, Plastic, Fishery, mining etc,such as Mini Excavator/Weeder/Garbage Truck/Forklift/Construction Machine |
| Main Specification | ||||||||||||||
| Displacement cc/r | 125 | 160 | 200 | 230 | 250 | 300 | 350 | 375 | 400 | 475 | 540 | 650 | 750 | |
| Flow LPM |
Cont. | 45 | 60 | 70 | 70 | 75 | 80 | 80 | 75 | 75 | 75 | 75 | 75 | 75 |
| Int. | 60 | 75 | 85 | 85 | 90 | 95 | 95 | 90 | 90 | 90 | 90 | 90 | 90 | |
| Speed RPM |
Cont. | 360 | 366 | 322 | 280 | 272 | 245 | 220 | 190 | 178 | 150 | 134 | 109 | 95 |
| Int. | 490 | 457 | 386 | 347 | 332 | 279 | 268 | 231 | 218 | 186 | 160 | 133 | 115 | |
| Pressure Mpa |
Cont. | 20.5 | 20.5 | 20.5 | 20.5 | 20.5 | 20.5 | 20.5 | 20.5 | 20.5 | 17.5 | 14 | 12 | 10.5 |
| Int. | 24 | 24 | 24 | 24 | 26 | 24 | 24 | 24 | 24 | 19 | 17.5 | 15.5 | 12 | |
| Torque | Cont. | 334 | 464 | 530 | 637 | 696 | 818 | 903 | 1002 | 1057 | 1086 | 982 | 1018 | 1046 |
| Nm | Int. | 391 | 538 | 600 | 711 | 786 | 932 | 1033 | 1146 | 1204 | 1173 | 1242 | 1283 | 1178 |
Packaging & Shipping
orbital hydraulic motor is packed by carton and wooden case or according customer request .
Product Application
Hydraulic Orbital motot are used in Machinery of Engineering, Agriculture, Plastic, Fishery, mining etc,such as Mini Excavator/Weeder/Garbage Truck/Forklift/Construction Machine,etc.
Main Products
Hydraulic Winch Hydraulic Hoist Winch Slewing Drive Reducer
Final Drive Reducer Electric Winch Hydraulic Orbit Motor
Our Company
As the most professional manufacturer of orbital hydraulic motor in China, has the most wealth of experience and product improvement awareness in product design, process technical, quality assurance. Committed to becoming the world-class manufacturer of hydraulic products.
Main Prodcuts :
BM1series hydraulic motor
BM2series hydraulic motor
BM3series hydraulic motor
BM4series hydraulic motor
BM5series hydraulic motor
BM6series hydraulic motor
8Kseries hydraulic motor
BMWseries hydraulic motor
BK series hydraulic brake
FAQ
Q1.What’s your main application
–Construction machinery
–Industrial vehicle
–Environmental sanitation equipment
–New Energy
–Industrial Application.
Q2.What is the MOQ
–MOQ1pcs.Sample order is ok .
Q3.Can I Mark My Own Brand On The Pump
–Yes. Full order Can mark your brand and code.
Q4.How long is your delivery time
–Generally it is 2-3 days if the goods are in stock. or it is 7-15 days if the goods are not in stock and according to order quantity.
Q5.What payment method is accepted
–TT,LC,Western union,Trade assurance,VISA,Ali Pay
Q6.How to Place your order
1).Tell us Model number ,quantity and other special requirements.
2).Proforma Invoice will be made and send for your approval.
3).Productions will be arranged CHINAMFG receipt of your approval and payment or deposit.
4).Goods will be delivered as stated on the proforma invoice.
Q7.What kind of inspection you can provide
Chuangdong has multiple tests from material purchasing to finished products by different departments, like QA, QC, sales representative, to guarantee all pumps are in perfect condition before shipment. We also accept the inspection by the third party you appointed.
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| Certification: | CE, ISO9001 |
|---|---|
| Casing Protection: | Closed Type |
| Speed: | High Speed |
| Type: | Gear Type |
| Product Name: | Hydraulic Cycloidal/Orbit Gear Motor |
| Material: | Cast Iron |
| Samples: |
US$ 80/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Where can individuals find reliable resources for learning more about gear motors and their applications?
Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:
1. Manufacturer Websites:
Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.
2. Industry Associations and Organizations:
Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).
3. Technical Publications and Journals:
Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.
4. Online Forums and Communities:
Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.
5. Educational Institutions and Courses:
Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.
6. Trade Shows and Exhibitions:
Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.
When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.
What is the significance of gear reduction in gear motors, and how does it affect efficiency?
Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:
Significance of Gear Reduction:
1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.
2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.
3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.
Effect on Efficiency:
While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:
1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.
2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.
It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.
In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.
What are the different types of gears used in gear motors, and how do they impact performance?
Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:
1. Spur Gears:
Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.
2. Helical Gears:
Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.
3. Bevel Gears:
Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.
4. Worm Gears:
Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.
5. Planetary Gears:
Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.
6. Rack and Pinion:
Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.
The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.
editor by CX 2024-05-08
China Hot selling Low Noise Cast Iron Hydraulic Motor Pgm Pgm620 High Torque Orbital Hydraulic Gear Motor for CHINAMFG vacuum pump oil
Product Description
HangZhou Haozheng Hydraulic Machinery Equipment Co., Ltd.
HangZhou Haozheng Hydraulic Machinery Equipment Co., Ltd. is a manufacturer that started researching, developing, manufacturing and selling hydraulic pumps earlier in China. The main hydraulic products include A10VSO\PVH\PAVC\A11VO\A4VSO\PV\PVXS and other series of plunger pumps and hydraulic spare parts, which are exported to Canada, the United States, Mexico, Brazil, Norway, Italy, France, the United Kingdom, Russia, South Africa, Kenya, Saudi Arabia and others. It is widely used in steel mills, power plants, engineering machinery, mining machinery, industrial equipment, metallurgical machinery, injection molding, oil drilling, ports and ships and other fields.
product-group/nMBGJqeDbgVC/Parker-Piston-Pump-catalog-1.html
product-group/ZeNaotCEAgVi/Rexroth-Piston-Pump-catalog-1.html
product-group/jeJAcxmvuIfG/Vikcers-Piston-Pump-catalog-1.html
product-group/BqFfjLEznPVk/Hydraulic-pump-parts-catalog-1.html
Product Description
| Mode | Control | displacement cm³/rev | Flow L/min | Bar | Rpm | Power/kw | Cm | Kg |
| PAVC100 | Standard pressure control omitted A pressure flow (load sensing) *C pressure flow power control *H pressure, power limit |
100 | 179.8(1800rpm) | 207bar-248bar | 2600 | 71.2 | 42x25x31 | 50 |
| PAVC65 | 65 | 118.1(1800rpm) | 3000 | 43.1 | 36x24x24 | |||
| PAVC33 | 33 | 59(1800rpm) | 21.3 | 29x22x19 | ||||
| PAVC38 | 38 | 67.8(1800rpm) | 24.6 | 29x22x19 |
Our Products
We provide various models of axial variable displacement piston pumps and accessories, including the CHINAMFG brand’s A11VO, A10VSO, A11VO, the Vikers brand’s PVH, PVXS, PVB, PVM, and the CHINAMFG brand’s PAVC, PVP, PV. We also offer the Cate tractor modified version PVH 6E-3136 series. Therefore, hydraulic pumps can be customized according to displacement, control method, flange port, etc.
Company Profile
FAQ
1.What’s the application for pump?
Construction equipment Steel factory or Power plant Industrial equipment Related hydraulic system
2.What about the MOQ?
MOQ:1pcs.
3.Are you manufacturer? And what’s the delivery time?
Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 1-3 days will be finished and sent to customer in time.
4.Which payment methods are accepted?
We usually accept T/T,L/C,Western union,Trade assurance,VISA Card.
5.How about the inspection and Guarantee of products?
We promise: all products are tested before ship, to confirm it will be working and in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn’t work due to quality issue in the period, we will send spares to repair for free. Accordingly, the pump will work last at least 18 months.
6 What about your after-sale service?
If there is any question in use, please talk with your sales manager at any time, so we will know your problems are and help to solve.
We can provide ODM and OEM service
Production capacity:
| Product Line Name | Production Line Capacity | Actual Units Produced(Previous Year) |
|---|---|---|
| A10VSO Series Piston Pump,HG Series Gear Pump,PAVC Series Piston Pump,PV Series Piston Pump,PVH Series Piston Pump | 2 |
Export Market Distribution:
| Market | Total Revenue (%) | |
|---|---|---|
| North America | 6 | |
| South America | 4 | |
| Eastern Europe | 8 | |
| Southeast Asia | 2 | |
| Africa | 3 | |
| Oceania | 2 | |
| Mid East | 2 | |
| Eastern Asia | 1 | |
| Western Europe | 3 | |
| Central America | 2 | |
| Northern Europe | 2 | |
| Southern Europe | 3 | |
| South Asia | 2 | |
| Domestic Market | 60 |
Production Machinery:
| Machine Name | Brand & Model No. | Quantity | Number of Year(s) Used | Condition |
|---|---|---|---|---|
| CNC Machining Center | Confidential | 8 | 2 | acceptable |
| CNC Lathe | Confidential | 4 | 2 | acceptable |
| Surface Grinder | Confidential | 1 | 2 | acceptable |
| Cylindrical Grinder | Confidential | 1 | 2 | acceptable |
| Hydraulic Gear Drawing Machine | Confidential | 1 | 2 | acceptable |
| Horizontal Honing Machine | Confidential | 1 | 2 | acceptable |
| Ordinary Lathe | Confidential | 1 | 2 | acceptable |
| Pressure Washer | Confidential | 1 | 2 | acceptable |
| Milling Machine | Confidential | 1 | 2 | acceptable |
Testing Machinery:
| Machine Name | Brand & Model No. | Quantity | Number of Year(s) Used | Condition |
|---|---|---|---|---|
| Hydraulic Test Bench | Confidential | 1 | 1 | acceptable |
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| After-sales Service: | 24 Hour Online |
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| Warranty: | 1 Year |
| Structure: | Multi Cylinder |
| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
Are there environmental benefits to using gear motors in certain applications?
Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:
1. Energy Efficiency:
Gear motors can improve energy efficiency in various ways:
- Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
- Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.
2. Reduced Resource Consumption:
The use of gear motors can lead to reduced resource consumption and environmental impact:
- Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
- Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.
3. Noise Reduction:
Gear motors can contribute to a quieter and more environmentally friendly working environment:
- Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.
4. Precision and Control:
Gear motors offer enhanced precision and control, which can lead to environmental benefits:
- Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
- Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.
In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.
Are there specific considerations for selecting the right gear motor for a particular application?
When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:
1. Torque Requirement:
The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.
2. Speed Requirement:
Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.
3. Duty Cycle:
Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.
4. Environmental Factors:
Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.
5. Efficiency and Power Requirements:
Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.
6. Physical Constraints:
Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.
7. Noise and Vibration:
Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.
By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.
editor by CX 2024-01-25
China wholesaler Hydraulic Orbital Motor Bm5 Hydraulic Wheel Motor Hydraulic Gear Motor for Construction machinery Bm5 Bmr BMP Omm Series vacuum pump and compressor
Product Description
Detail Images
Parameter Sheet
| Displacement(ml/r) |
245 | 310 | 390 | 490 | 625 | 800 | |
| Flow(LPM) | Cont. | 80 | 80 | 80 | 80 | 80 | 80 |
| Int. | 100 | 100 | 100 | 100 | 100 | 100 | |
| Speed(RPM) | Cont. | 320 | 250 | 200 | 200 | 160 | 120 |
| Int. | 350 | 280 | 230 | 200 | 160 | 120 | |
| Pressure(Mpa) | Cont. | 14 | 14 | 14 | 14 | 12.5 | 10 |
| Int. | 15 | 15 | 15 | 15 | 13 | 12 | |
| Torque(N*m) | Cont. | 400 | 500 | 550 | 680 | 780 | 800 |
| Int. | 420 | 520 | 580 | 700 | 800 | 820 |
Applicable Scene
Our Advantage
1.Quick response within 12 hours
2.Accept small order(MOQ:1pcs)
3.Custom service.Unusual packaging,standard packing or as customer required
4.Excellent after-sales service
5.Strict quality control system.100% factory testing and inspection personnel in accordance with international standards for the high-frequency sampling, to ensure the quality of products manufactured
6.Accept ODM&OEM
Factory Show&Production Details
Packing&Delivery&After-sale
1.Standard wooden case or cartonbox
2.Safety for long-distance transportation
3.All of the productions will be checked carefully before delivery
Pre-sales Service
1. Inquiry and consulting support
2. Sample testing support
3. Recommend the most suitable machine according to customer’s purpose
4. Factory visiting welcomed
After-sales Service
1. Training how to install the machine
2. Training how to use the machine
3. Warranty 1 year
4. Engineers available to service machinery oversea
FAQ
1.why select us?
A:we are high end quality punching machine manufacturer.
2.How about your delivery time?
A:Uasually we will send your products 1-3 working days after receiving your advance payment.
3.Do you provide after-sale service?
A: Our technical and quality team will support you any time if you need us.
4.What’s your warranty time?
A:Usually, our warranty time is 1 year.
5.How to place an order?
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What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
How do gear motors compare to other types of motors in terms of power and efficiency?
Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:
1. Gear Motors:
Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.
2. Direct-Drive Motors:
Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.
3. Stepper Motors:
Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.
4. Servo Motors:
Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.
5. Efficiency Considerations:
When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.
In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-01-19
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The Advantages of Employing a Gear Motor
A gear motor operates on the basic principle of conservation of angular momentum. As the smaller sized gear handles more RPM and the greater equipment generates far more torque, the ratio in between the two is increased than a single. In the same way, a multiple gear motor follows the basic principle of energy conservation, with the route of rotation constantly opposite to the one that is adjacent to it. It truly is effortless to understand the principle driving gear motors and the different types offered. Read on to understand about the distinct varieties of gears and their apps.
Electrical motor
The choice of an electric powered motor for equipment motor is mainly dependent on the software. There are different motor and gearhead combos obtainable, and some are far more effective than other individuals. However, it is vital to understand the software specifications and select a motor that satisfies these needs. In this report, we are going to take a look at some of the positive aspects of using a gear motor. The professionals and downsides of each and every type are briefly mentioned. You can purchase new gear motors at aggressive charges, but they aren’t the most reputable or resilient selection for your software.
To figure out which motor is best for your application, you may need to take into account the load and pace demands. A gear motor’s effectiveness (e) can be calculated by using the input and output values and calculating their relation. On the graph underneath, the input (T) and output (P) values are represented as dashed strains. The enter (I) benefit is represented as the torque used to the motor shaft. The output (P) is the amount of mechanical strength converted. A DC equipment motor is 70% productive at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also select a compact DC worm equipment motor with a variable equipment ratio from 7.5 to 80. It has a variety of choices and can be personalized-manufactured for your certain application. The 3-period AC equipment motor, on the other hand, operates at a rated electricity of 1 hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
One more critical aspect is the output shaft orientation. There are two major orientations for gearmotors: in-line and offset. In-line output shafts are most best for programs with high torque and quick reduction ratios. If you want to steer clear of backlash, select a proper angle output shaft. An offset shaft can lead to the output shaft to become excessively sizzling. If the output shaft is angled at a specific angle, it could be way too big or as well tiny.
Equipment reducer
A gear reducer is a unique type of velocity lowering motor, generally utilized in big machinery, such as compressors. These reducers have no cooling fan and are not made to manage hefty loads. Different purposes demand various services elements. For instance, a machine that calls for regular quickly accelerations and occasional load spikes wants a equipment reducer with a higher provider factor. A equipment reducer which is developed for long generation shifts should be larger than a device that utilizes it for short intervals of time.
A equipment reducer can minimize the speed of a motor by a element of two. The reduction ratio modifications the rotation velocity of the acquiring member. This modify in speed is frequently essential to fix troubles of inertia mismatch. The torque density of a equipment reducer is calculated in newton meters and will count on the motor used. The first criterion is the configuration of the enter and output shafts. A equipment ratio of 2:1, for instance, signifies that the output pace has been minimize in fifty percent.
Bevel gear reducers are a good choice if the enter and output shafts are perpendicular. This kind is extremely robust and is best for circumstances where the angle amongst two axes is little. However, bevel equipment reducers are expensive and require continuous maintenance. They are normally utilised in hefty-duty conveyors and farm gear. The proper option of equipment reducer for gear motor is vital for the effectiveness and reliability of the system. To get the ideal gear reducer for your software, talk to a qualified maker right now.
Picking a gear reducer for a gear motor can be tough. The wrong a single can destroy an total device, so it really is important to know the particulars. You should know the torque and pace demands and choose a motor with the suitable ratio. A gear reducer should also be appropriate with the motor it really is intended for. In some circumstances, a smaller sized motor with a gear reducer will function much better than a larger one.
Motor shaft
Appropriate alignment of the motor shaft can significantly enhance the overall performance and daily life span of rotating gadgets. The appropriate alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment sales opportunities to added sounds and vibration. It could also lead to premature failure of couplings and bearings. Misalignment also results in improved shaft and coupling temperatures. Therefore, appropriate alignment is essential to boost the efficiency of the driven instrument.
When selecting the correct type of gear train for your motor, you require to contemplate its power effectiveness and the torque it can deal with. A helical geared motor is much more productive for large output torque apps. Relying on the necessary pace and torque, you can decide on amongst an in-line and a parallel helical geared motor. Each kinds of gears have their positive aspects and down sides. Spur gears are prevalent. They are toothed and operate parallel to the motor shaft.
A planetary equipment motor can also have a linear output shaft. A stepping motor must not work at too higher present to stop demagnetization, which will direct to phase loss or torque fall. Make sure that the motor and gearbox output shafts are safeguarded from external impacts. If the motor and gearbox are not safeguarded against bumps, they could cause thread problems. Make certain that the motor shafts and rotors are secured from external impacts.
When picking a steel for your gear motor’s motor shaft, you should contemplate the value of hot-rolled bar stock. Its outer layers are much more difficult to machine. This type of content includes residual stresses and other difficulties that make it hard to machine. For these applications, you ought to pick a high-strength metal with hard outer layers. This type of metal is less costly, but it also has measurement factors. It’s best to examination every content initial to determine which a single fits your demands.
In addition to minimizing the pace of your unit, a geared motor also minimizes the torque generated by your device. It can be employed with both AC and DC electrical power. A substantial-quality equipment motor is vital for stirring mechanisms and conveyor belts. Even so, you should pick a geared motor that employs higher-quality gears and supplies highest performance. There are several kinds of planetary gear motors and gears on the market place, and it is important to pick the proper 1.
Initial stage gears
The first phase gears of a gear motor are the most critical parts of the complete unit. The motor’s electricity transmission is ninety% productive, but there are a lot of factors that can influence its functionality. The equipment ratios utilized ought to be high ample to manage the load, but not also higher that they are restricting the motor’s speed. A gear motor must also have a wholesome safety element, and the lubricant need to be ample to defeat any of these elements.
The transmission torque of the gear alterations with its velocity. The transmission torque at the enter facet of the equipment decreases, transferring a tiny torque to the output aspect. The variety of enamel and the pitch circle diameters can be utilised to calculate the torque. The initial stage gears of equipment motors can be classified as spur gears, helical gears, or worm gears. These a few types of gears have different torque capacities.
The first phase helical gear is the most essential portion of a gear motor. Its purpose is to transfer rotation from a single equipment to the other. Its output is the gearhead. The 2nd stage gears are related by a provider. They operate in tandem with the 1st stage gear to supply the output of the gearhead. Moreover, the initial phase provider rotates in the exact same route as the input pinion.
Another essential part is the output torque of the gearmotor. When picking a gearmotor, contemplate the beginning torque, working torque, output pace, overhung and shock masses, responsibility cycles, and far more. It is crucial to pick a gearmotor with the proper ratio for the software. By deciding on the proper gearmotor, you will get greatest efficiency with minimum running fees and enhance plant productiveness. For more details on very first stage gears, examine out our weblog.
The initial phase of a gear motor is composed of a established of set and rotating sprockets. The 1st stage of these gears acts as a generate gear. Its rotational mass is a limiting issue for torque. The next stage consists of a rotating shaft. This shaft rotates in the path of the torque axis. It is also the restricting power for the motor’s torque.