Product Description
Introduction
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
DC Gear Motor
| MOTOR FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm |
| MOTOR TYPE | Brushed |
| OUTPUT POWER | 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized) |
| OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized) |
| Voltage type | 12V,24V,90V,220V |
| Accessories | Electric Brake / Encoder |
| GEARBOX FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm |
| Gear Ratio | 3K-200K |
| Type Of Pinion | GN Type / GU Type |
| Gearbox Type | Regular Square Case gearbox / Right Angle Gearbox / L Type Gearbox |
Type Of DC Motor
Other Products
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Closed Type |
| Structure and Working Principle: | Brush |
| Customization: |
Available
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How is the efficiency of a gear motor measured, and what factors can affect it?
The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:
Measuring Efficiency:
The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:
Efficiency = (Pout / Pin) * 100%
The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:
Pout = T * ω
The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:
Pin = V * I
By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.
Factors Affecting Efficiency:
Several factors can influence the efficiency of a gear motor. Here are some notable factors:
- Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
- Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
- Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
- Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
- Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
- Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.
By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.
Can gear motors be used for precise positioning, and if so, what features enable this?
Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:
1. Gear Reduction:
One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.
2. High Resolution Encoders:
Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.
3. Closed-Loop Control:
Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.
4. Stepper Motors:
Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.
5. Servo Motors:
Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.
6. Motion Control Algorithms:
Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.
By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.
Are there specific considerations for selecting the right gear motor for a particular application?
When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:
1. Torque Requirement:
The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.
2. Speed Requirement:
Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.
3. Duty Cycle:
Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.
4. Environmental Factors:
Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.
5. Efficiency and Power Requirements:
Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.
6. Physical Constraints:
Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.
7. Noise and Vibration:
Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.
By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.
editor by CX 2024-05-08
China Best Sales Parallel Helical Industrial Gear Motor with Hollow Shaft with Good quality
Product Description
Starshine Drive F series Parallel Shaft-Helical Geared Motor
Features:
-High efficiency: 92%-94%;
-Parallel output, compact structure, large output torque, smooth operation, low noise and long service life.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.
Technical parameters
| Ratio | 3.77-276.77 |
| Input power | 0.12-200KW |
| Output torque | 3.5-21700N.m |
| Output speed | 5-352rpm |
| Mounting type | Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Type | F37-F157 |
| Output shaft dis. | 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147, 157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Efficiency | 92%-94% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
ABOUT CHINAMFG DRIVE
ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our are products widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.
In the future , CHINAMFG will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.
OUR TEAM
QUALITY CONTROL
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of CHINAMFG
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.
PACKING
DELIVERY
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Shunting |
| Gear Shape: | Helical Gear |
| Step: | Double-Step |
| Customization: |
Available
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What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
How does the voltage and power rating of a gear motor impact its suitability for different tasks?
The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:
1. Voltage Rating:
The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:
- Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
- Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
- Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.
2. Power Rating:
The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:
- Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
- Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
- Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
- Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.
Considerations for Task Suitability:
When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:
- Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
- Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
- Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
- Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.
In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-03-07
China supplier Factory of 90mm Frame 90W,12V/24V DC Brush Gear Motor for Solar Industrial vacuum pump connector
Product Description
Factory of 90mm Frame 90W,12V/24V DC Brush Gear Motor for Solar Industrial
Product Description:
Gear Motor-Torque Table Allowance Torque Unit:Upside (N.m)/Belowside (kgf.cm)
•Gearhead and Intermediate gearhead are sold separately.
•Enter the reduction ratio into the blank() within the model name.
•The speed is calculated by dividing the motor’s synchronous speed by the reduction ratio. The actual speed is 2%~20% less than the displayed value, depending on the size of the load.
•To reduce the speed beyond the reduction ratio in the following table, attach an intermediate gearhead (reduction ratio: 10) between the reducer and motor. In that case, the permissible torque is 20N.m.
|
Type Motor/Gearhead |
Gear Ratio |
3 |
3.6 |
5 |
6 |
7.5 |
9 |
12.5 |
15 |
18 |
25 |
30 |
36 |
50 |
60 |
75 |
90 |
100 |
120 |
150 |
180 |
|
Speed r/min |
933 |
111 |
560 |
466 |
373 |
311 |
224 |
186 |
155 |
112 |
93 |
77 |
56 |
46 |
37 |
31 |
28 |
23 |
18 |
15 |
|
|
Z5D90-24GU-28S |
5GU()RC/ 5GU()RT |
0.60 |
0.73 |
1.01 |
1.21 |
1.68 |
2.01 |
2.80 |
3.36 |
4.03 |
5.59 |
6.71 |
7.25 |
10.1 |
12.1 |
15.1 |
18.1 |
20.0 |
20.0 |
20.0 |
20.0 |
|
6.12 |
7.45 |
10.3 |
12.3 |
17.1 |
20.5 |
28.6 |
34.3 |
41.1 |
57.0 |
68.4 |
74.0 |
103 |
123 |
154 |
185 |
200 |
200 |
200 |
200 |
Dimensions(Unit:mm):
Company Information
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Please contact us if you have detailed requests, thank you () /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Structure and Working Principle: | Brushless |
| Certification: | ISO9001, CCC, CCC, CE, RoHS, UL |
| Transport Package: | Cnt |
| Specification: | UL, CE, ISO9001, CCC, RoHS |
| Customization: |
Available
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What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
Are there environmental benefits to using gear motors in certain applications?
Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:
1. Energy Efficiency:
Gear motors can improve energy efficiency in various ways:
- Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
- Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.
2. Reduced Resource Consumption:
The use of gear motors can lead to reduced resource consumption and environmental impact:
- Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
- Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.
3. Noise Reduction:
Gear motors can contribute to a quieter and more environmentally friendly working environment:
- Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.
4. Precision and Control:
Gear motors offer enhanced precision and control, which can lead to environmental benefits:
- Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
- Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.
In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.
What is a gear motor, and how does it combine the functions of gears and a motor?
A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:
A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.
The gears in a gear motor serve several functions:
1. Torque Amplification:
One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.
2. Speed Reduction or Increase:
The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.
3. Directional Control:
Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.
4. Load Distribution:
The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.
By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.
editor by CX 2024-02-16
China best Industrial Harmonic Drive Gear Reducer Robot Joint Actuator Module Motor vacuum pump for ac
Product Description
Industrial Harmonic Drive Gear Reducer Robot Joint Actuator Module Motor
1.Description of robot joint motor
OD 80mm Small size robot joint actuator servo motor is mainly used for Robot Arm, integrated harmonic reducer, encoder, dc motor and driver. The robot joint servo motor could be used in robot arm joint directly, help build robot joints quickly.
2.Features of robot joint motor
1.Isolate CANopen communication according to CiA301 V4.2.0 specification
A.Support SDO, TPDO, RPDO.
B.Support speed mode, position mode (contour mode, interpolation mode)
C.Support heartbeat production and consumption
2.15 bit absolute encoder, 1 lap pulse up to 32768.
3.Multi-stage DD motor structure, large torque output.
4.Harmonic reducer, motor, driver and encoder are integrated.
5.Low noise, low vibration, high speed positioning, high reliability.
6.FOC field oriented vector control, support position / speed closed loop.
7.Can work at zero hysteresis given pulse state, following zero hysteresis.
8.16-bit electronic gear features.
9.CANopen upper computer is provided, which can monitor motor state and modify parameters.
10.Position mode, support pulse + direction signal, encoder to follow.
11.Speed mode, support PWM duty cycle signal speed regulation
12.It has the function of blocking rotation, over current protection and over voltage protection.
13.Absolute value of low power consumption and multi-turn
A. All-in-1 servo 485/CAN communication version can add multi-turn function.
B. When the motor is powered, there is a charging circuit inside to charge the battery. When the motor is powered off, the battery current consumption is only 0.07mA.
C. After the motor has no power supply, the motor shaft is driven to rotate to wake up the encoder and continue to memorize the position.
D. Multi-turn memory range -60000 ~ 60000 laps.
E. Simple setting of the origin, it can be set as the CHINAMFG at any position.
F. Multiple zero return methods: communication zero return, automatic zero return on power-on, and zero point signal output.
G. Error protection: battery power failure alarm.
3.Real pictures show of robot joint motor
4. Detailed parameter information of robot joint motor
| Model | Parameters | M5730BE17B50L | M5730BE17B80L | M5730BE17B100L | |
| Overall parameters | Motor rated voltage | 36VDC±10% | 36VDC±10% | 36VDC±10% | |
| Motor rated current | 3.5 A | 3.5 A | 3.5 A | ||
| Output torque after deceleration | 34NM | 35NM | 51NM | ||
| Weight | 1KG | 1KG | 1KG | ||
| Speed range after deceleration | 0~30RPM | 0~18RPM | 0~15RPM | ||
| Reducer parameters | Reduction ratio | 50 | 80 | 100 | |
| Rated torque | 21NM | 29NM | 31NM | ||
| Peak start-stop torque | 44NM | 56NM | 70NM | ||
| Allowable maximum value of average load torque | 34NM | 35NM | 51NM | ||
| Momentary allowable maximum torque | 91NM | 113NM | 143NM | ||
| Backspace | < 20 arc seconds | < 20 arc seconds | < 20 arc seconds | ||
| Design life | 8500H | 8500H | 8500H | ||
| Motor parameters | Torque | 1NM | 1NM | 1NM | |
| Rated speed | 1500RPM | 1500RPM | 1500RPM | ||
| Maximum rotational speed | 2000RPM | 2000RPM | 2000RPM | ||
| Power | 100W | 100W | 100W | ||
| Resistance | 0.86 | 0.86 | 0.86 | ||
| Inductance | 0.8 mh | 0.8 mh | 0.8 mh | ||
| Rotary inertia | 0.69 x 10-4 KG/M2 | 0.69 x 10-4KG/M2 | 0.69 x 10-4KG/M2 | ||
| Feedback signal | Multi-loop absolute encoder (single-loop 15 bit multi-loop 9 bit) | ||||
| Cooling mode | Natural cooling | ||||
| Position Control Mode | Maximum input pulse frequency | 500KHz | |||
| Pulse instruction mode | Pulse + direction, A phase +B phase | ||||
| Electronic gear ratio | Set up ~65535 to 65535 | ||||
| Location sampling frequency | 2KHz | ||||
| Protection function | Overcurrent alarm | ||||
| Communication interface | Easycan (CAN communication, rate 1 M) | ||||
| Environment | Ambient temperature | 0~40° | |||
| Maximum permissible temperature of motor | 85° | ||||
| Humidity | 5~95% | ||||
5. Application of robot joint motor
With modular design, compact joint module, its weight, size, installation mode, appearance lamp compared with the traditional products have done a considerable optimization, mainly used in cooperative robot and light robot, can meet the miniaturization, lightweight, modular needs to a large extent. Can also be widely used in industrial robots, service robots, industrial automation equipment, lathe equipment and etc.
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| Application: | Industrial, Household Appliances, Car, Bulid Robot /Arm Application |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Joint Module |
| Samples: |
US$ 450/Piece
1 Piece(Min.Order) | Order Sample |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Where can individuals find reliable resources for learning more about gear motors and their applications?
Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:
1. Manufacturer Websites:
Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.
2. Industry Associations and Organizations:
Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).
3. Technical Publications and Journals:
Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.
4. Online Forums and Communities:
Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.
5. Educational Institutions and Courses:
Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.
6. Trade Shows and Exhibitions:
Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.
When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.
What is the significance of gear reduction in gear motors, and how does it affect efficiency?
Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:
Significance of Gear Reduction:
1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.
2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.
3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.
Effect on Efficiency:
While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:
1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.
2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.
It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.
In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-02-12
China best Zd Round Brush 62mm DC Planetary Gear Motor for Industrial Area with Best Sales
Item Description
ZD Spherical Brush 62mm DC Planetary Equipment Motor for Industrial Spot
Merchandise Description
Brush Spherical DC Planetary Equipment Motor is composed of planetary gearbox and brush DC motor. It has a dual-assistance framework output shaft, the very first phase of the planetary gearbox can be straight equipment enter or helical gear enter, which is the rewards of extended lifestyle, peaceful, and big torque. The brush round DC planetary gear motor is broadly utilised in photo voltaic photovoltaic CZPT services, entertainment gear, health-related products, CZPT tools and and many others. The reduction ratio handles 3.sixty five~392.ninety eight.
The Product Advantages of Planetary Gear Motor:
1.The input gears which connecting the planetary gearbox and the DC motor are helical gears, which can make the sound lower and operate more easily in higher speed
2.The internal gear ring is divided so that we can make far more ratio and the design is versatile
three.Planetary gearbox and motor are found by a seam fix by screw in axial which boost the matching precision and minimize sounds.
How to Study:
Z62 DPN 24 60 – 30 / sixty two ZPN 303
a b c d e f g h
Spesifications & Specifics
Dimensions(Device: mm):
Brush DC Motor Technical Knowledge
Brush DC Planetary Equipment Motor Specialized Data-Z62DPN2460-30S
Particulars of Planetary gear motor
Other Brush DC Planetary Gear Motor by us
Far more merchandise,make sure you click on right here…
Customization
Organization Profile
Shipping
Our Services
1.Routine maintenance time & Warranty: 1 year following leaving factory
2.Other services: Such as modeling variety manual, installation guidebook, and issue shooting manual, and so forth.
FAQ
Q: What’re your main goods?
A: We at present generate Brushed DC Motors, Brushed DC Gear Motors, Planetary DC Equipment Motors, Brushless DC Motors, AC Motors, Higher Precision Planetary Gearbox and Precision Cycloidal Gearbox and many others.. You can check out the technical specs for over motors on our internet site and you can e-mail us to advise required motors per your specification also.
Q: How to pick a suited motor or gearbox?
A:If you have motor photographs or drawings to demonstrate us, or you have detailed specs, this kind of as, voltage, speed, torque, motor size, functioning manner of the motor, necessary life time and sounds degree etc, make sure you do not wait to enable us know, then we can suggest suited motor per your request appropriately.
Q: Do you have a customized service for your regular motors or gearboxes?
A: Yes, we can personalize for every your ask for for the voltage, velocity, torque and shaft dimensions/condition. If you want extra wires/cables soldered on the terminal or want to insert connectors, or capacitors or EMC we can make it way too.
Q: Do you have an person style support for motors?
A: Indeed, we would like to design motors independently for our clients, but some type of molds are necessory to be developped which may possibly require exact expense and style charging.
Q: What is your direct time?
A: Typically speaking, our normal normal product will want fifteen-30days, a bit lengthier for customized merchandise. But we are very versatile on the guide time, it will count on the distinct orders.
What Is a Equipment Motor?
A equipment motor is an electric motor coupled with a equipment train. It makes use of both DC or AC electrical power to obtain its objective. The major advantage of a equipment reducer is its capability to multiply torque although preserving a compact measurement. The trade-off of this further torque comes in the form of a lowered output shaft velocity and overall efficiency. Nevertheless, proper gear technologies and ratios give the best possible output and pace profiles. This variety of motor unlocks the total likely of OEM tools.
Inertial load
Inertial load on a gear motor is the sum of force a rotating gadget produces owing to its inverse sq. connection with its inertia. The increased the inertia, the much less torque can be created by the gear motor. Nonetheless, if the inertia is way too substantial, it can cause troubles with positioning, settling time, and managing torque and velocity. Equipment ratios need to be selected for optimal energy transfer.
The period of acceleration and braking time of a gear motor depends on the variety of pushed load. An inertia load demands lengthier acceleration time whereas a friction load needs breakaway torque to commence the load and sustain it at its sought after pace. As well limited a time period of time can trigger too much gear loading and may end result in broken gears. A secure technique is to disconnect the load when electricity is disconnected to avert inertia from driving back through the output shaft.
Inertia is a fundamental concept in the style of motors and push methods. The ratio of mass and inertia of a load to a motor establishes how nicely the motor can control its velocity throughout acceleration or deceleration. The mass minute of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Programs
There are a lot of purposes of equipment motors. They offer a potent yet effective indicates of speed and torque handle. They can be possibly AC or DC, and the two most frequent motor varieties are the a few-phase asynchronous and the long term magnet synchronous servomotor. The kind of motor utilized for a provided application will decide its value, trustworthiness, and complexity. Equipment motors are normally used in apps exactly where high torque is required and room or energy constraints are substantial.
There are two varieties of gear motors. Relying on the ratio, every equipment has an output shaft and an input shaft. Gear motors use hydraulic pressure to make torque. The pressure builds on one aspect of the motor till it generates enough torque to electricity a rotating load. This variety of motors is not advisable for applications in which load reversals happen, as the holding torque will diminish with age and shaft vibration. However, it can be utilised for precision programs.
The market landscape displays the competitive atmosphere of the gear motor market. This report also highlights crucial things, earnings and worth creation by region and nation. The report also examines the competitive landscape by location, like the United States, China, India, the GCC, South Africa, Brazil, and the relaxation of the world. It is critical to note that the report includes section-particular information, so that audience can very easily comprehend the marketplace likely of the geared motors marketplace.
Size
The safety element, or SF, of a gear motor is an essential thought when selecting one for a distinct software. It compensates for the stresses put on the gearing and allows it to operate at greatest performance. Companies offer tables detailing standard purposes, with multiplication variables for obligation. A gear motor with a SF of a few or much more is suited for hard purposes, although a gearmotor with a SF of one or two is suited for relatively effortless apps.
The world-wide gear motor industry is hugely fragmented, with many small players catering to numerous finish-use industries. The report identifies numerous industry traits and supplies extensive details on the marketplace. It outlines historical data and gives valuable insights on the industry. The report also employs a number of methodologies and approaches to assess the market. In addition to supplying historical info, it includes detailed details by marketplace phase. In-depth investigation of marketplace segments is supplied to help determine which technologies will be most suitable for which purposes.
Cost
A gear motor is an electric motor that is paired with a equipment train. They are accessible in AC or DC energy methods. Compared to typical motors, gear reducers can maximize torque even though sustaining compact proportions. But the trade-off is the lowered output shaft pace and overall efficiency. Even so, when employed correctly, a gear motor can generate optimum output and mechanical in shape. To realize how a equipment motor functions, let us look at two sorts: appropriate-angle geared motors and inline geared motors. The initial two kinds are typically used in automation equipment and in agricultural and health care programs. The latter kind is designed for rugged programs.
In addition to its performance, DC gear motors are area-preserving and have lower vitality intake. They can be utilized in a variety of purposes like funds counters and printers. Automatic window devices and curtains, glass curtain walls, and banknote vending machines are some of the other main apps of these motors. They can price up to 10 horsepower, which is a good deal for an industrial machine. Even so, these are not all-out pricey.
Electric equipment motors are functional and broadly utilized. Nevertheless, they do not work effectively in programs demanding large shaft velocity and torque. Illustrations of these contain conveyor drives, frozen beverage equipment, and health-related resources. These apps demand higher shaft velocity, so equipment motors are not perfect for these apps. Nonetheless, if sounds and other troubles are not a concern, a motor-only resolution could be the far better option. This way, you can use a single motor for multiple applications.
Upkeep
Geared motors are amid the most common equipment utilized for generate trains. Correct upkeep can avoid harm and increase their performance. A information to equipment motor maintenance is accessible from WEG. To avert additional hurt, comply with these upkeep measures:
Frequently examine electrical connections. Verify for free connections and torque them to the advisable values. Also, check out the contacts and relays to make certain they are not tangled or broken. Check out the setting about the equipment motor to stop dust from clogging the passageway of electric recent. A suitable servicing prepare will help you recognize issues and lengthen their existence. The handbook will also explain to you about any issues with the gearmotor. However, this is not adequate – it is important to examine the condition of the gearbox and its components.
Carry out visible inspection. The objective of visible inspection is to be aware any irregularities that might indicate feasible difficulties with the equipment motor. A soiled motor might be an indicator of a tough surroundings and a great deal of problems. You can also execute a smell check. If you can scent a burned odor coming from the windings, there may be an overheating dilemma. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common approach of motor servicing. In this kind of maintenance, you only carry out repairs if the motor stops functioning thanks to a malfunction. Standard inspection is essential to keep away from unforeseen motor failures. By using a logbook to doc motor operations, you can establish when it is time to exchange the equipment motor. In contrast to preventive upkeep, reactive servicing needs no normal exams or solutions. Nevertheless, it is suggested to complete inspections each and every six months.
China supplier 6V worm gear brushless motor for industrial equipment wholesaler
Merchandise Description
6V worm gear brushless motor for industrial gear
DC motor Main Features
one.OEM&solODM 32&ast46mm morn gearbox furthermore 370 everlasting magnet DC motor and 24mm brushless motor.
two.Tiny dimensions dc gear motor with lower velocity and huge torque
3.32&ast46mm equipment motor supply 1.0Nm torque and far more trustworthy
four.Appropriate to little diameter, minimal sounds and big torque application
5.Reduction ratio:146,188,300,438,563,700,900,1571,1313,1688,2700
Gearbox with motor TWG3246-TEC2430-0645-xxx
Gearbox with motor TWG3246-TEC2430-1260-xxx
Gearbox with motor TWG3246-TEC2430-2490-xxx
Solution Software
Label printers, label stripping device, bar code printers, robots, digital doorway locks, printer, electronic keep track of, beauty tools, show shelves, counters, vending machines,and so on.
Packing & Delivery
Packaging: one carton packing, a hundred items for every box.
Shipping time:
DHL: 3-5 operating times &semi
UPS: 5-7 operating times&semi
TNT: 5-7 operating times&semi
FedEx: 7-9 doing work days&semi
EMS: 12-fifteen working days&semi
China Submit: Is dependent on ship to which place&semi
Sea: Depends on ship to which nation
Our business
TT Motor &lparHK) Industrial Co., Ltd has been specializing in CZPT motors, gear motors and their respective components since 2000.
Our merchandise are widely utilised in amusement systems, automobiles, home and industrial appliances and tools and several others. Our merchandise are trustworthy and long-long lasting, and backed by years of expertise. We export 98&percnt of our output throughout the world.
By leveraging our hard-won track record for honesty, dependability and good quality, TT Motor aims to carry on as a pioneer in the income overseas by looking for international companions. If your organization is an end-consumer of micro-motors, a distributor or an agent, remember to get in touch with us. We seem forward to getting CZPT to function jointly with you in the around long term.
FAQ
Q: How to buy&quest
A: send us inquiry &rightarrow receive our quotation &rightarrow negotiate details &rightarrow confirm the sample &rightarrow sign contract&soldeposit &rightarrow mass generation &rightarrow cargo ready &rightarrow balance&soldelivery &rightarrow further cooperation.
Q: How about Sample purchase&quest
A: Sample is obtainable for you. remember to speak to us for particulars. Our internet site:ttmotor.en.made-in-china.com
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How to Maximize Equipment Motor Trustworthiness
A gearmotor is a mechanical gadget used to transmit torque from 1 location to an additional. As its identify implies, it is made to rotate 1 object relative to another. Its main use is to transmit torque from 1 level to another. The most frequent types of equipment motors are: worm, spur, and helical. Every of these has specific capabilities and can be used for a variety of apps. Trustworthiness is also an essential aspect to think about when picking a gearmotor.
Purposes of a gear motor
Regardless of its modest measurement, a gear motor has numerous purposes. These include weighty machinery lifts, clinic beds, and electrical power recliners. It is also discovered in many daily merchandise, this sort of as electromechanical clocks and cake mixers. Its versatility makes it possible for it to produce a high force from a tiny electric motor. Below are some of its most frequent makes use of. You can also locate a equipment motor in many household appliances and vehicles.
Prior to deciding on a gearmotor, consider the requirements of the machine you want to energy. You ought to take into account its dimensions, excess weight, and ambient problems, which contain temperature regimes, sound ranges, and contaminating sources. You ought to also get into account the envelope dimension, mounting technique, and orientation. Other concerns include the anticipated service lifestyle, maintenance scope, and manage type. The most suitable gearmotor for your specific application will be one that can manage the load.
The motor and gearbox kinds can be combined and matched, relying on the software. A 3-period asynchronous motor and a permanent magnet synchronous servomotor are frequent options for these products. The variety of motor and gearbox combination you select will determine the electricity source, the effectiveness of the motor, and price. As soon as you comprehend the application, it will be simple to integrate a gear motor into your system.
When used in industrial apps, equipment motors are effective for lowering the speed of rotating shafts. One particular 3rd of all industrial electrical motor techniques use gearing to decrease output pace. They can also save vitality, which rewards the workers who work them. In fact, industrial electric powered motor systems are responsible for almost one particular-tenth of the carbon dioxide emissions that are developed by fossil-fueled energy plants. The good news is, effectiveness and trustworthiness are just two of the rewards of utilizing gear motors.
Sorts
Just before selecting a gearmotor, it is critical to comprehend its specs. The important variables to take into account are the size, fat, and sound stage of the gearmotor. Additionally, the electricity, torque, and pace of the motor are critical variables. Requirements are also important for its functioning surroundings, this sort of as the temperature and the level of ingress protection. Last but not least, it is critical to figure out its duty cycle to ensure it will run appropriately. To pick a appropriate gearmotor, consult the technical specs of your software.
Some widespread purposes of gearmotors include packaging products, conveyors, and material managing applications. They also occur with a number of rewards, which includes their potential to control both situation and velocity. This tends to make them ideal for purposes in which velocity and positioning are crucial. Parallel-shaft gear units, for instance, are frequently utilised in conveyors, material managing, and metal mills. They are also capable to work in higher-precision manufacturing. For these causes, they are the most popular sort of gearmotor.
There are a few common kinds of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, generating them a lot more successful. Helicoidal gears, meanwhile, have a decrease sounds level and are as a result desired for purposes requiring higher torque. Worm gears are chosen for programs where torque and velocity reduction are crucial, and worm gears are suited for people situations. They also have positive aspects above spur gears and worm gears.
The application of a equipment motor is practically limitless. From hefty machine lifts to clinic mattress lifting mechanisms, equipment motors make it feasible to use a modest rotor at a higher velocity. Their light-weight development also enables them to shift hefty hundreds, such as cranes, but they do so little by little. Equipment motors are an exceptional choice in programs the place place is an problem. A number of frequent applications are discussed beneath. When selecting a equipment motor, remember to decide on the ideal dimensions and application for your needs.
Capabilities
A gearmotor’s velocity is immediately proportional to the gear ratio. By dividing the enter velocity by the gear ratio, the output velocity can be established. Equipment ratios above a single minimize velocity, while equipment ratios underneath one improve pace. Effectiveness of a gearmotor is described as its capability to transfer strength by way of its gearbox. This efficiency issue will take into account losses from friction and slippage. Most gearmotor producers will give this curve on ask for.
There are many elements that have to be regarded when choosing a gearmotor. Very first, the application have to meet up with the preferred pace and torque. Next, the output shaft need to rotate in the preferred path. Third, the load need to be properly matched to the gearmotor. And finally, the operating atmosphere should be deemed, such as the ambient temperature and the stage of security. These particulars will help you uncover the perfect gearmotor. You can compare different varieties of equipment motors on this webpage and select the a single that will meet up with your wants.
The micro-DC gear motor is a single of the most adaptable kinds of geared motors. These motors are commonly utilized in smart vehicles, robotics, logistics, and the wise city. Other applications include precision devices, personalized care instruments, and cameras. They are also generally located in substantial-conclude automotives and are utilized in intelligent towns. They also discover use in several fields like outdoor adventure tools, pictures tools, and electronics. The rewards of micro-DC gear motors are several.
The primary perform of a equipment motor is to reduce the pace of a rotating shaft. Little electric clocks, for case in point, use a synchronous motor with a 1,200-rpm output velocity to travel the hour, minute, and 2nd arms. While the motor is tiny, the force it exerts is huge, so it truly is critical to guarantee that the motor isn’t really above-driven. There is a higher ratio in between the input torque and the output torque.
Trustworthiness
The reliability of a gear motor is dependent on a quantity of factors, which includes content high quality, machining accuracy, and functioning problems. Equipment failure is typically a lot more serious than surface area tiredness, and can compromise private basic safety. Reliability is also influenced by the conditions of installation, assembly, and use. The pursuing sections provide an overview of some important factors that affect gear motor dependability. This report gives some ideas to optimize equipment motor trustworthiness.
First and foremost, make confident you might be getting from a trustworthy supplier. Gear motors are high-priced, and there is no standardization of the measurements. If a gear breaks, changing it can take a good deal of time. In the lengthy operate, reliability wins more than something. But this does not imply that you can ignore the importance of gears – the high quality of a equipment motor is a lot more crucial than how extended it lasts.
Value
The value of a gear motor is comparatively reduced when compared to that of other forms of electrical motors. This variety of motor is commonly utilized in money counters, printers, wise properties, and automation gear. A DC equipment motor is also commonly utilized in automatic window equipment, glass curtain partitions, and banknote vending equipment. There are many rewards to using a equipment motor. Below are a handful of of them. Read on to discover much more about them.
Pace management is an additional gain of a gear motor. The motors are likely to have significantly less put on and tear than other motors, which means significantly less regular replacements. Additionally, many gear motors are simple to set up and call for considerably less routine maintenance, which also helps decrease the all round price of ownership. And lastly, simply because noise is a common problem for numerous electronic OEMs, DC gear motors are frequently quieter than their counterparts. For these motives, they are frequently employed in industrial configurations.
One more edge of an electric powered equipment motor is its dimension and electricity. They are normally created for 12V, 24V, and 48V voltages and 200-watt electricity. Their rated speed is 3000 rpm and their torque is .64 Nm. They are also much more reputable than their AC counterparts and are excellent for a lot of industrial applications. They have a large ratio of 3 to two, which tends to make them best for a selection of programs.
A gear motor is an electrical motor that is coupled with a gear train. It employs AC or DC power, and is usually referred to as a gear reducer. The principal goal of these equipment reducers is to multiply torque, even though preserving compact measurement and general effectiveness. Nonetheless, the performance of a gear motor is also affected by ambient temperature and lubricants. If the equipment motor is put in in the improper spot, it could be ineffective and outcome in premature failure of the machine.