Tag Archives: dc gearbox motor 12v

China manufacturer CHINAMFG 22X385 12V 8kg 45rpm Gear DC Motor for Duplicating Machines Long Life Time Electric Gearbox Motor vacuum pump oil

Product Description

product-group/mqhtswTUhgVW/Gear-Motor-catalog-1.html

Product Parameters

Item

Gear motor

OEM & ODM

Accepted

MOQ

1000 units

Capacity

200,000 units/month

Package

Carton

Place of Origin

HangZhou/HangZhou, ZheJiang , China

Delivery Date

Depending on the quantity, please ask the salesman.

Payment Terms

30% advance, 70% balance

Port of Shipment

HangZhou / Hong Kong

Detailed Photos

1. What kind of motor do you supply?

CHINAMFG specializes in making DC motors & gear motors with the diameter ranging from 6-80 mm; automotive motors and vibration motors are our strength area too; we also provide brushless motors.

2. What’s the lead time for samples or mass production?
Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.

3. Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.

4. Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.

5. Are you motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Electric Cars, Motorcycle, Toy, Car
Layout:	Cycloidal
Hardness:	Soft Tooth Surface

Samples:	US$ 10/Piece 1 Piece(Min.Order) \| Order Sample B3B corrugated Carton box

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

gear motor

What types of feedback mechanisms are commonly integrated into gear motors for control?

Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:

1. Encoder Feedback:

An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:

Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.

2. Hall Effect Sensors:

Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.

3. Current Sensors:

Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.

4. Temperature Sensors:

Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.

5. Hall Effect Limit Switches:

Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.

6. Resolver Feedback:

A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.

These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.

gear motor

What are some common challenges or issues associated with gear motors, and how can they be addressed?

Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:

1. Gear Wear and Failure:

Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:

Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.

2. Backlash and Inaccuracy:

Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:

Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.

3. Noise and Vibrations:

Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:

Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.

4. Overheating and Thermal Management:

Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:

Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.

5. Load Variations and Shock Loads:

Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:

Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.

By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.

gear motor

Can you explain the advantages of using gear motors in various mechanical systems?

Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:

1. Torque Amplification:

One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.

2. Speed Control:

Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.

3. Directional Control:

Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.

4. Efficiency and Power Transmission:

Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.

5. Compact and Space-Saving Design:

Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.

6. Durability and Reliability:

Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.

By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.

China manufacturer CHINAMFG 22X385 12V 8kg 45rpm Gear DC Motor for Duplicating Machines Long Life Time Electric Gearbox Motor vacuum pump oil
editor by CX 2024-05-07

China best CHINAMFG DC Gearbox Motors 12V Nominal Voltage DC Gear Motor for Power Tool, Robot vacuum pump adapter

Product Description

Product Parameters

Model No.:KM-4058F595-58.1-2491.2-1

Size details:
Motor Diameter: φ40mm
Motor Housing Length: 67mm
Shaft length: customization

Specifications:

Ratio

Model No.

Voltage

No Load

On Load

Operating
Range

Nominal
Voltage

Current

Speed

Current

Torque

Speed

r/min

kg·cm

r/min

1/106

KM-4058F595-58.1-2491.2-1

6.0-12.0

0.15

0.42

36.3

All technical data can custom made for different application.

Customized items:
DC motor, gearbox motor, vibration motor, automotive motor.
Accessories offered like encoder, gear,worm, wire, connector.
Ball bearing or Oil-impregnated bearing.
Shaft configuration(multi-knurls,D-cut shape, four-knurls etc).
Metal end cap or plastic end cap.
Precious metal brush/ carbon brush.
Technical data.

Detailed Photos

Application

Certifications

Packaging & Shipping

Company Profile

Our Advantages

FAQ

1.What kind of motor do you supply?

Kinmore specializes in making DC motors & gear motors with the diameter ranging from 6mm-80mm; automotive motors and vibration motors are our strength area, too; we also provide brushless motors.

2.What’s the lead time for samples or mass production?

Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.

3.Could you mind sending the quotation for this motor?

For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.

4.Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?

We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.

5.Are your motors certificated with UL, CB Tüv, CE?

All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed:	Low Speed
Excitation Mode:	Excited
Function:	Control, Driving
Casing Protection:	Open Type
Number of Poles:	4

Customization:	Available \|

gear motor

What are the maintenance requirements for gear motors, and how can longevity be maximized?

Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:

1. Lubrication:

Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.

2. Inspection and Cleaning:

Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.

3. Temperature and Environmental Considerations:

Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.

4. Load Monitoring and Optimization:

Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.

5. Alignment and Vibration Analysis:

Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.

6. Preventive Maintenance and Regular Inspections:

Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.

By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.

gear motor

What are some common challenges or issues associated with gear motors, and how can they be addressed?

1. Gear Wear and Failure:

Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:

Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.

2. Backlash and Inaccuracy:

Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:

Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.

3. Noise and Vibrations:

Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:

Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.

4. Overheating and Thermal Management:

Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:

Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.

5. Load Variations and Shock Loads:

Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:

Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China best CHINAMFG DC Gearbox Motors 12V Nominal Voltage DC Gear Motor for Power Tool, Robot vacuum pump adapter
editor by CX 2024-04-15

China Hot selling DC 12V 100rpm Planetary Gear Motor Output Shaft 25mm Diameter Gearbox High Torque Electric Micro Speed Reduction with Great quality

Product Description

FAQ
Q: What’re your main products ?
A: We currently produce Brushed Dc Motors, Brushed DC Gear Motors, Planetary DC Gear Motors, Brushless
DCMotors, Stepper motors, AC Motors and High Precision Planetary Gear Box etc.
Q:How to select a suitable motor ?
A:lf you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque,
motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know,
then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors ?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape.lf you need additional
wires/cables soldered on the terminal or need to add connectors, or capacitors or EMCwe can make it too.
Q: Do you have an individual design service for motors ?
A: Yes,we would like to design motors individually for our customers, but it may need some mold developingcost
and design charge.
Q: What’s your lead time ?
A:Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products.
But we are very flexible on the lead time, it will depend on the specific orders. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed:	High Speed
Excitation Mode:	Excited
Function:	Control, Driving
Casing Protection:	Open Type
Number of Poles:	2

Samples:	US$ 9.9/Piece 1 Piece(Min.Order) \|

Customization:	Available \|

gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China Hot selling DC 12V 100rpm Planetary Gear Motor Output Shaft 25mm Diameter Gearbox High Torque Electric Micro Speed Reduction with Great quality
editor by CX 2024-04-12

China wholesaler 12V 24V 50W Brushless Door Opener Electric DC Worm Gear Motor with Gearbox vacuum pump design

Product Description

Product Description:

High Power 63mm 76mm DC Worm Gear Motor

Upgrade to the High Power version of the 63mm DC worm gear motor from HangZhou Xihu (West Lake) Dis. Motor Co., Ltd. for optimal performance in high-power applications.

Key Features:

Designed with a 50A stall current for maximum power

Available with a 48CPR encoder for precise control

Option to include a back shaft for added versatility

Choose between a metal brush or carbon brush for customized performance

For reliable power and precision, the 63mm DC worm gear motor is the perfect choice for your project. Upgrade to the High Power version today!

63mm,76mm turboworm gear box motor, low noise and small load torque selection of plastic gear of POM material, there is no requirement for noise, but the choice of metal gear with large load torque. The motor is used in rolling gates, automatic fence doors, glass doors, wipers, wheelchairs, various lifting equipment, kitchen supplies, and other products.

The encoder can be used as a low-cost servo motor and has the same function. Equipped with left and right gearboxes can be used symmetrically, using rolling shafts and oil-bearing to meet various scenarios. Various parameters can be adjusted according to customer requirements, the maximum torque of 12V/24V is 50N.m, for the speed of 10RPM.

voltage VDC	no load speed RPM	no load current A	load torque KG.CM	on load speed RPM	power W	ratio
12	80	1.8	60	68	80	60:1
12	130	1.2	33	110	30	20:1
12	150	1.2	45	130	30	20:1
12	170	1.4	35	150	45	24:1
24	30	1.4	60	25	30	60:1
24	65	120	50	60	80	20:1
24	210	1.0	40	180	45	75:1

Detailed Photos

Product Parameters

63mm,76mm worm gear box motor, low noise small load torque selection of plastic gear POM material, there is no requirement for noise, but large load torque selection of metal gear,
The motor is used in rolling gates, lifting equipment, wheelchairs, agricultural equipment, smart equipment, kitchen supplies and other products.
The encoder can be used as a low cost servo motor and has the same function.

Various parameters can be adjusted according to customer requirements, the maximum torque of 12V/24V has a maximum of 50N.m, for the speed of 10~300RPM

Certifications

Packaging & Shipping

Installation Instructions

Company Profile

FAQ

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Application:	DC Worm Gear Motor
Operating Speed:	Low Speed
Excitation Mode:	Excited
Function:	Driving
Casing Protection:	Open Type
Number of Poles:	2

Customization:	Available \|

gear motor

What types of feedback mechanisms are commonly integrated into gear motors for control?

1. Encoder Feedback:

An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:

Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.

2. Hall Effect Sensors:

3. Current Sensors:

4. Temperature Sensors:

5. Hall Effect Limit Switches:

6. Resolver Feedback:

gear motor

Are there environmental benefits to using gear motors in certain applications?

Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:

1. Energy Efficiency:

Gear motors can improve energy efficiency in various ways:

Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.

2. Reduced Resource Consumption:

The use of gear motors can lead to reduced resource consumption and environmental impact:

Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.

3. Noise Reduction:

Gear motors can contribute to a quieter and more environmentally friendly working environment:

Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.

4. Precision and Control:

Gear motors offer enhanced precision and control, which can lead to environmental benefits:

Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.

In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

Torque Control:

Speed Control:

China wholesaler 12V 24V 50W Brushless Door Opener Electric DC Worm Gear Motor with Gearbox vacuum pump design
editor by CX 2024-04-11

China Professional Huayida 6V 7.4V 12V micro plastic coffee grinder motor gearbox DC reduction gearbox motor synchromesh gearbox

Relevant Industries: Hotels, Garment Shops, Constructing Substance Shops, Manufacturing Plant, Machinery Mend Stores, Meals & Beverage Manufacturing facility, Farms, Cafe, Residence Use, Retail, Food Store, Printing Shops, Building works , Energy & Mining, Meals & Beverage Shops, Marketing Company
Weight (KG): .088
Personalized assist: OEM
Gearing Arrangement: Planetary
Output Torque: 1-4.0kg.cm
Enter Speed: 1RPM-17000RPM
Output Speed: 1RPM-100RPM
gear ratio: 216:one
No-load existing: .9A
sounds: 45dB
shaft length: can be customized
manufacturer title: Huayida Gearbox
Rated voltage: 3-12V
Motor kind: DC brush motor
kind: gear motor
standard application: Espresso grinder, wine corkscrew, meat grinder
Packaging Particulars: Turnover box packaging

Product Number：	19040-365	Motor Class:	Planetary Gear Motor
Motor design:	PF365PH-48G	Transmission ratio:	216:one
Rated voltage:	DC3.0V-12V	No-load decibels:	≤48dB
No-load recent:	0.90A	Maximum torque:	1-4kg.cm
type:	gear motor	input pace:	1RPM-17000RPM
brand title:	Huayida Gearbox	shaft size:	can be tailored
typical software:	Toys, cleansing brushes, pencil sharpeners, wine corkscrews, animal feeders, coffee grinders, meat grinders, and many others.

FAQone.What is actually the purchase procedure? 1）Inquiry—provide us all very clear requirements (whole qty and package deal particulars). 2)Quotation—officaialquotation from with all obvious technical specs from our specialist staff. 3)Marking Sample — affirm all quotation information andthe ultimate sample. 4)Production—mass creation. 5)Shipping—by sea or by air. 2.What terms of payment you use? As for the payment phrases,it is dependent on the total sum. 3.How do you ship the merchandise? By Sea ,By Air ,By courier, TNT , DHL, Fedex, UPS And many others. It is up to you . 4.What is the common shipping and delivery time?Sample generally takes about ten-20days relying on solution type. Bulk purchase typically requires about 35 days. 5.How would I get a price tag listing for a wholesaler ? Make sure you e-mail us, and explain to us about your industry with MOQ for every single order. Wewould deliver the competitive price list to you ASAP.

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
gearbox

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
gearbox

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
gearbox

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

China Professional Huayida 6V 7.4V 12V micro plastic coffee grinder motor gearbox DC reduction gearbox motor synchromesh gearbox
editor by czh

China supplier Good 1 hp 12v dc 24v motor dc 12 volt gearbox motor small electric motor with Free Design Custom

Warranty: 3months-1year
Model Number: TJ-DC Motor
Usage: For industrial machines
Type: Permanent Magnet DC Motor
Torque: 23-35Nm
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Explosion-proof
Speed(RPM): 1800 RPM
Continuous Current(A): 2-5A
Efficiency: IE 4
Color: Black or according to customer’s demands
Material: Cast Iron or Aluminium Alloy Casing
Noise Level: Less Than 60db
Mounting Position: Foot mounted, flange mounted
Bearing: CZPT bearing & Homemade bearing
Input Form: IEC flange for mounting motor
Output Form: Solid shaft, hollow shaft
Quality Control System: ISO9001:2000
Quality guarantee: 1 year
Manufacturing Experience: 7 years
Certification: ce, FCC
Packaging Details: Carton or wooden case packaging,also can according to customers’ requirements
Port: HangZhou

Good 1 hp 12v dc motor,dc 24v motor, dc motor with gearbox 24v

♦NMRV/NRY Series Worm and Gear Motor
dc electric motors 24 volt with gearbox contains worm gear reducer and motor(Including 3 phrese AC motor,single AC motor,DC servo motor and DC PM motor).The square aluminum gearbox is manufactured based on GB157188 cylindrical gear parameter.During the process, many advanced technologies are adopted.So it has compact structure, good appearance and excellent heatsink when runing.

This series dc geared motor has the following characteristics:smooth running, low noise, large transmission ratio and strange loadcapacity and it may match with different kinds of motors for realizing speed adjustment.

♦Note

1.No more than 4000m above sea level.
2.Ambient temperature:-25~40degree.
3.Relative humidity ≤95%(at +25degree).
4.The followed temperature rise: no more than 75K(when 1000m above sea level) degree DC motor with gearbox /DC Worm Gear Motor

♦Working principle:
Gearbox is used to transfer rotation and torque from motor to working machine,the function is to decrease speed by gears and increase torque.

Dc electric motors 12/24/48 volt Specification:
Power:200w/300w/500w/750w

Gearbox Parameter:

Detail of PMDC Motor (with brake or not)

Type:
High precision NMRV WORM GEARBOX SPECIFICATIONS
Model:
Center Distance:25,30,40,50,63,75,90,110,130
Ratio:
5,7.5,10,15,20,25,30,40,50,60,80,100
Color:
Blue/Silver White
Material:
Aluminium Alloy
Worm Gear- Cooper-10-3
Worm-20CrMnTi with carburizing and quenching, surface hardness is 56-62HRC
Shaft-chromium steel-45
Packing:
Carton box/per set(With foam board inside)
Bearing:
Brand “NSK” Bearing
Seal:
NAK Seal from ZheJiang
Warranty:
1 year
Input Power:
0.1kw,0.55kw,0.75kw,1.1kw,1.5kw,2.2kw,4kw,5.5kw,7.5kw
Usages:
In industrial machine: widely used in packing, printing,textile machine,as well as woodworking,
glass and plastics,food stuff,ceramics,chemical,etc.
IEC Flange:
B5,B14
Lubricant:
Synthetic & Mineral

Packaging & Shipping
PACKAGING AND SHIPPING

How to Select a Gear Motor

A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.

Angular geared motors

Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Motor

Planetary gearboxes

Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Motor

Hydraulic gear motors

Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Motor

Croise motors

There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.

China supplier Good 1 hp 12v dc 24v motor dc 12 volt gearbox motor small electric motor with Free Design Custom

China supplier Bringsmart 12V DC Electric Gear Motor with Hall Encoder 12 Volt Engine 6v Gearbox with Wheel Tire Bracket Coupling for DIY Robot with Best Sales

Model Number: JGA25-370B Kit
Usage: Car, Electric Bicycle, DIY
Type: GEAR MOTOR
Torque: 0.5-8kg.cm
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): 18-1930rpm
Continuous Current(A): ≤750ma
Efficiency: IE 2
Product Name: JGA25-370B Encoder Motor +Wheel+Mounting Bracket +Coupling+Screws
Certification: CCC, ce, RoHS
Packaging Details: Inner Packaging: High Quality Bubble bags Outside packing: Stable Kraft Cartons

Brand NameBringSmartMain ProductDC Motor, AC Motor, DC Linear Actuator view moreAdvantageProfessional Product Development, Production Team, Sales Team, After-sales ServiceOEMAcceptedDelivery TimeWithin 15 daysBringsmart 12V DC Electric Gear Motor with Hall Encoder 12 Volt Engine 6v Gearbox with Wheel Tire Bracket Coupling for DIY Robot
Secifications of this motor:
wiring: Red → Motor power + ( swap control motor reversing) Black → Encoder Power – ( positive and negative not take the wrong 3.3-5V ) Yellow → feedback signal ( One revolution of the motor is 11 signal )
Green → feedback signal (One revolution of the motor is 11 signal) Blue → Encoder Power + ( positive and negative not take the wrong 3.3-5V ) White → Motor Power – ( swap control motor reversing ) Parameter
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The Basics of a Planetary Motor

A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.

Self-centering planetary gears

This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
Motor

High torque

Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
Motor

High efficiency

A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
Motor

High cost

In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.

China supplier Bringsmart 12V DC Electric Gear Motor with Hall Encoder 12 Volt Engine 6v Gearbox with Wheel Tire Bracket Coupling for DIY Robot with Best Sales

China Custom 12v 24v 36v Brushless dc Planetary Gear Motor Planetary Gearbox BLDC Motor wholesaler

Warranty: 3months-1year
Model Number: GMP36MBL3640
Usage: BOAT, Car, Home Appliance, 12v 24v 36v Brushless dc Planetary Gear Motor Planetary Gearbox BLDC Motor
Type: GEAR MOTOR
Torque: 0.9 N.m
Construction: Permanent Magnet
Commutation: Brushless
Protect Feature: Totally Enclosed
Speed(RPM): 5rpm~1500rpm
Continuous Current(A): 0.2A
Efficiency: 78%
Size: 36mm
shaft: customized
Magnet: Strong or Normal 1 for option
Rated Voltage: 24.0V
Item: dc planetary gear motor
Rated Power: 8w
Rated Speed: 25rpm
Rated Current: 0.4A
Rated Torque: 0.3 N.m
End play: 0.05-0.4mm
Packaging Details: Poly foam inside, strong export carton box outside, with pallet, or as the customer wished.12v 24v 36v Brushless dc Planetary Gear Motor Planetary Gearbox BLDC Motor
Port: HangZhou

12v 24v 36v Brushless dc Planetary Gear Motor Planetary Gearbox BLDC Motor Product Details

Motor Customized Specification, Please Contact Us.

Reference Drawing

—— GMP36 ( Brush Type)

——A part: Gearbox length (Reference Gearbox Technical Date)
——B part:
545 Length: 32.6mm
555 Length: 37.8mm
575 Length: 46.5mm

—— GMP36 ( Brushless Type)

——A part: Gearbox length (Reference Gearbox Technical Date)
——B part:
3626 Length: 26mm
3630 Length: 30mm
3640 Length: 40mm
3650 Length: 50mm
3657 Length: 57mm

Reference Datasheet

Gearbox Technical Date
Number of stages12345Ratio3.7K / 5.2K13.7K / 19.2K / 27K51K / 71K / 100K / 139K189K / 264K / 369K / 516K / 721K699K / 977K / 1367K / 1911K / 2672K / 3736KGearbox Length “L”(mm)2633404754Max. Rated Torque5.0 Kgf.cm10.0 Kgf.cm20.0 Kgf.cm25.0 Kgf.cm30.0 Kgf.cmMax. Gear Breaked Torque15.0 Kgf.cm30.0 Kgf.cm60.0 Kgf.cm75.0 Kgf.cm90.0 Kgf.cmGearbox Efficiency80%~92%70%~80%60%~70%50%~60%40%~50%Application
Certification
Customer Evaluation
Our Company
HangZhou Shunli Motor Co. Ltd has been established in 2005. It’s a high-tech enterprise integrating the research, development, production and sales of various kinds of micro DC motor, geared motor, planetary geared motor, shade pole geared motor and special gearbox motor. Products are widely used in automobiles, communications equipment, smart home, medical equipment, intelligent security, household appliances, western kitchen equipment, machinery and electronics and other high-end transmission structures, products are exported to more than 50 countries and regions at home and abroad.

FAQ1.Q: Are you trading company or manufacturer?A: We’re factory. We specialize in micro dc motor and dc gear motor for more than 14 years.2.Q: What is the payment term for a new customer?A: We can draw up an Ali Assurance Order Online for our new customer, which can pay online with Master Card, Visa, etc. Customer also can pay with PayPal or TT etc.3.Q: I can’t find a suitable motor on your website, can you customize the motor for me?A: Yes, we can customize a suitable motor according to our customer’s requirements.4.Q: Do you have certificates for the motors?A: Yes, we have CE, FCC, ISO, etc. If you have the other certificates requirement, we can apply it for you.5.Q: How is your Quality Control?A: We have professional checking staff on every production line process. After finishing the whole motor, we have the entire quality machine to test the motor. Such as Hardness Tester, 2.5D Image Tester, Salt Spray Chamber, Life Tester, Temperature Test Machine, and Noise tester etc.Contact UsLooking forward to your feedback!
—————————Shunli Motor
HangZhou Shunli Motor Co., Ltd

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Motor

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

China Custom 12v 24v 36v Brushless dc Planetary Gear Motor Planetary Gearbox BLDC Motor wholesaler

China Good quality 12V 24V 10.4W 21.1W 31rpm Brushed Worm Gear DC Motor Electric Right Angle Gearbox Motor near me shop

Merchandise Description

Set up in 1994, HangZhou BG Motor Factory is a skilled producer of brushless DC motors, brushed DC motors, planetary gear motors, worm equipment motors, CZPT motors and AC motors. We have a plant spot of 6000 sq. meters, a number of patent certificates, and we have the unbiased layout and advancement abilities and powerful specialized drive, with an annual output of more than 1 million units. Since the starting of its institution, BG motor has targeted on the all round answer of motors. We manufacture and style motors, supply professional personalized providers, answer quickly to customer wants, and actively support customers to solve troubles. Our motor products are exported to 20 international locations, like the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea and so forth.
Our founder, Mr. Sunlight, has far more than 40 years of experience in motor technologies, and our other engineers also have much more than 15 several years of encounter, and 60% of our personnel have much more than ten many years of experience, and we can CZPT you that the quality of our motors is prime notch.
The merchandise protect AGV, underwater robots, robots, stitching machine business, automobiles, health care tools, automatic doors, lifting equipment, industrial gear and have a wide range of programs.
We try for CZPT in the high quality of every item, and we are only a tiny and innovative producer.
Our eyesight: Travel the world forward and make life much better!

Q:1.What variety of motors can you offer?

A:At current, we primarily create brushless DC motors, brush DC motors, AC motors, CZPT Motors the energy of the motor is much less than 5000W, and the diameter of the motor is not a lot more than 200mm

Q:2.Can you send out me a cost list?

A:For all of our motors, they are tailored primarily based on distinct demands like life time, noise,voltage,and shaft and many others. The price tag also varies according to once-a-year amount. So it’s actually difficult for us to provide a cost list. If you can share your comprehensive demands and yearly quantity, we will see what provide we can offer.

Q:3.Can l get some samples?

A:It depends. If only a few samples for personal use or substitute, I am frightened it’ll be challenging for us to provide since all of our motors are custom produced and no inventory available if there are no additional requirements. If just sample tests before the official order and our MOQ,value and other terms are acceptable,we would adore to give samples.

Q4:Can you offer OEM or ODM provider?

A:Of course,OEM and ODM are the two available, we have the professional R&D dept which can provide professional answers for you.

Q5:Can l check out your manufacturing facility prior to we location an buy?

A:welcome to go to our manufacturing unit,use each pleased if we have the CZPT to know each and every other more.

Q:6.What is actually the guide time for a regular buy?

A:For orders, the common guide time is fifteen-twenty days and this time can be shorter or more time primarily based on the different model,interval and amount.

What Is a Gear Motor?

A equipment motor is an electrical motor coupled with a equipment prepare. It employs either DC or AC power to achieve its function. The main reward of a gear reducer is its potential to multiply torque while sustaining a compact dimensions. The trade-off of this additional torque arrives in the type of a lowered output shaft speed and all round efficiency. However, proper gear engineering and ratios offer the best possible output and pace profiles. This type of motor unlocks the total potential of OEM gear.

Inertial load

Inertial load on a equipment motor is the amount of pressure a rotating unit generates because of to its inverse sq. romantic relationship with its inertia. The increased the inertia, the much less torque can be created by the gear motor. Nonetheless, if the inertia is way too large, it can cause issues with positioning, settling time, and controlling torque and velocity. Gear ratios must be picked for optimum power transfer.
The duration of acceleration and braking time of a gear motor is dependent on the kind of pushed load. An inertia load calls for more time acceleration time while a friction load calls for breakaway torque to commence the load and maintain it at its preferred speed. As well quick a time period of time can trigger too much equipment loading and may outcome in damaged gears. A secure approach is to disconnect the load when power is disconnected to stop inertia from driving again through the output shaft.
Inertia is a essential principle in the style of motors and generate techniques. The ratio of mass and inertia of a load to a motor decides how effectively the motor can management its pace throughout acceleration or deceleration. The mass minute of inertia, also named rotational inertia, is dependent on the mass, geometry, and middle of mass of an item.
Motor

Apps

There are a lot of purposes of equipment motors. They provide a strong but efficient indicates of speed and torque management. They can be either AC or DC, and the two most frequent motor types are the a few-section asynchronous and the everlasting magnet synchronous servomotor. The type of motor utilized for a offered software will establish its expense, reliability, and complexity. Equipment motors are generally utilised in programs where large torque is necessary and room or power constraints are important.
There are two varieties of equipment motors. Depending on the ratio, every single gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to generate torque. The stress builds on one side of the motor until finally it generates adequate torque to energy a rotating load. This variety of motors is not suggested for purposes in which load reversals occur, as the holding torque will diminish with age and shaft vibration. Even so, it can be utilized for precision apps.
The market landscape exhibits the competitive setting of the equipment motor business. This report also highlights crucial objects, cash flow and price development by location and country. The report also examines the aggressive landscape by area, like the United States, China, India, the GCC, South Africa, Brazil, and the rest of the entire world. It is critical to note that the report includes segment-specific data, so that viewers can simply understand the marketplace potential of the geared motors market place.

Dimension

The safety issue, or SF, of a gear motor is an essential thought when selecting a single for a specific application. It compensates for the stresses placed on the gearing and permits it to operate at greatest effectiveness. Makers give tables detailing normal programs, with multiplication aspects for obligation. A equipment motor with a SF of 3 or much more is suited for difficult applications, while a gearmotor with a SF of one or two is appropriate for relatively straightforward applications.
The world-wide equipment motor industry is hugely fragmented, with quite a few modest gamers catering to various finish-use industries. The report identifies various sector traits and offers comprehensive data on the industry. It outlines historical data and delivers beneficial insights on the market. The report also employs numerous methodologies and methods to analyze the market. In addition to providing historic information, it includes thorough details by market place segment. In-depth analysis of market segments is presented to assist determine which technologies will be most suitable for which programs.
Motor

Price

A gear motor is an electric motor that is paired with a equipment teach. They are available in AC or DC electrical power programs. In comparison to standard motors, equipment reducers can maximize torque whilst maintaining compact dimensions. But the trade-off is the reduced output shaft velocity and overall effectiveness. However, when used appropriately, a gear motor can produce best output and mechanical in shape. To realize how a equipment motor performs, let’s search at two kinds: correct-angle geared motors and inline geared motors. The very first two types are generally employed in automation gear and in agricultural and health-related programs. The latter sort is created for rugged purposes.
In addition to its effectiveness, DC equipment motors are place-preserving and have minimal energy use. They can be utilized in a quantity of programs like income counters and printers. Automated window devices and curtains, glass curtain partitions, and banknote vending devices are some of the other major apps of these motors. They can price up to ten horsepower, which is a good deal for an industrial equipment. Nevertheless, these are not all-out expensive.
Electric powered gear motors are adaptable and broadly utilised. Nevertheless, they do not perform well in programs requiring substantial shaft velocity and torque. Illustrations of these include conveyor drives, frozen beverage machines, and medical resources. These purposes call for large shaft velocity, so gear motors are not perfect for these apps. Nonetheless, if noise and other issues are not a worry, a motor-only answer may be the much better option. This way, you can use a single motor for several apps.
Motor

Upkeep

Geared motors are between the most common tools utilized for generate trains. Proper upkeep can stop injury and maximize their performance. A information to equipment motor maintenance is offered from WEG. To stop even more damage, stick to these maintenance actions:
Routinely verify electrical connections. Verify for loose connections and torque them to the recommended values. Also, check out the contacts and relays to make certain they are not tangled or destroyed. Check out the atmosphere all around the equipment motor to avert dust from clogging the passageway of electric existing. A proper upkeep plan will help you determine issues and lengthen their lifestyle. The manual will also tell you about any issues with the gearmotor. Even so, this is not enough – it is essential to examine the issue of the gearbox and its parts.
Carry out visual inspection. The function of visual inspection is to notice any irregularities that may possibly indicate attainable troubles with the gear motor. A soiled motor might be an indication of a tough surroundings and a good deal of troubles. You can also complete a odor test. If you can smell a burned odor coming from the windings, there may possibly be an overheating dilemma. Overheating can cause the windings to burn off and hurt.
Reactive servicing is the most widespread approach of motor upkeep. In this sort of servicing, you only carry out repairs if the motor stops doing work thanks to a malfunction. Normal inspection is necessary to avoid unexpected motor failures. By using a logbook to doc motor functions, you can decide when it is time to replace the equipment motor. In contrast to preventive routine maintenance, reactive servicing needs no standard checks or providers. Nonetheless, it is advised to execute inspections each and every six months.

China Good quality 12V 24V 10.4W 21.1W 31rpm Brushed Worm Gear DC Motor Electric Right Angle Gearbox Motor near me shop

China Best Sales 12V 32mm DC Geared Motor with Gearbox for Power Liftgate near me manufacturer

Solution Description

12V 32mm Dc Geared Motor With Gearbox For Power Liftgate

Item Description

Can be custom-made
12V DC equipment motor
Rated torque: 147rpm
Rated electricity: 7W or Customize

over technical specs just for reference and customizable according to specifications.

Built-in Travel Manage Module.

You should enable us know your specifications and we will offer you with CZPT transmission solutions.

2d Drawing

Detailed Pictures

Application

Business Profile

HangZhou CZPT CZPT & Electronics Co., Ltd was set up in 2001,We give the complete travel resolution for consumers from style, tooling fabrication, factors production and assembly.

Workshop

Testing Products

one) Competitive Rewards

1) Aggressive Positive aspects
19+calendar year experience in producing motor gearbox
We supply technical help from r&d, prototype, testing, assembly and serial manufacturing , ODM &OEM
Aggressive Value
Product Performance: Low sounds, Higher effectiveness, Long lifespan
Prompt Supply: fifteen functioning times right after payment
Tiny Orders Recognized

2) Major Goods

Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,energy: .01-40W,output speed:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
Customized worm and gear transmission machinery
Precise electromechanical motion module
Specific element and assembly of plastic and steel powder injection.

Our Companies

ODM & OEM
Gearbox design and development
Associated technology assist
Micro generate gearbox personalized resolution

Packaging & Shipping

1) Packing Information

packed in nylon to begin with, then carton, and then reinforced with wooden circumstance for outer packing.
Or in accordance to client’s prerequisite.

two) Transport Particulars

samples will be delivered inside ten times
batch get leading time according to the genuine circumstance.

Certifications

Certifications

We Have handed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

FAQ

FAQ

one. Can you make the gearbox with custom made requirements?
Of course. We have layout and development team, also a excellent term of engineers, each of them have
numerous perform several years encounter.

two.Do you provide the samples?
Of course. Our organization can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you require.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our organization, we acknowledge modest order.

4. Do you have the item in stock?
I am sorry we donot have the merchandise in stock, All merchandise are created with orders.

five. Do you offer engineering assist?
Yes. Our organization have design and advancement group, we can supply technologies assistance if you
require.

six.How to ship to us?
We will ship the merchandise to you in accordance to the DHL or UPS or FEDEX and so on account you give.

7.How to spend the money?
We accept T/T in advance. Also we have different financial institution account for obtaining funds, like US dollors or RMB and many others.

8. How can I know the item is suitable for me?
Frist, you need to offer us the much more information information about the item. We will suggest the item to you in accordance to your need of specification. After you confirm, we will get ready the samples to you. also we will offer some very good advances according to your product use.

nine. Can I appear to your company to go to?
Of course, you can occur to our organization to visit at at any time, and welcome to check out our firm.

10. How do get in touch with us ?
Please send an inquiry

What Is a Equipment Motor?

A gear motor is an electric powered motor coupled with a gear train. It employs possibly DC or AC energy to attain its function. The major reward of a equipment reducer is its potential to multiply torque although preserving a compact dimension. The trade-off of this extra torque comes in the form of a diminished output shaft speed and overall efficiency. Nevertheless, suitable gear technological innovation and ratios supply ideal output and speed profiles. This variety of motor unlocks the complete possible of OEM gear.

Inertial load

Inertial load on a gear motor is the amount of pressure a rotating system makes owing to its inverse sq. partnership with its inertia. The better the inertia, the considerably less torque can be produced by the gear motor. Nevertheless, if the inertia is also large, it can trigger problems with positioning, settling time, and controlling torque and velocity. Equipment ratios need to be picked for optimal power transfer.
The length of acceleration and braking time of a equipment motor relies upon on the type of driven load. An inertia load requires more time acceleration time whereas a friction load calls for breakaway torque to start off the load and preserve it at its preferred velocity. As well brief a time time period can trigger abnormal equipment loading and could outcome in destroyed gears. A safe technique is to disconnect the load when power is disconnected to stop inertia from driving back by way of the output shaft.
Inertia is a fundamental concept in the style of motors and drive methods. The ratio of mass and inertia of a load to a motor establishes how well the motor can handle its speed throughout acceleration or deceleration. The mass moment of inertia, also known as rotational inertia, is dependent on the mass, geometry, and middle of mass of an item.
Motor

Purposes

There are a lot of applications of equipment motors. They offer a effective yet efficient implies of velocity and torque manage. They can be possibly AC or DC, and the two most frequent motor varieties are the a few-phase asynchronous and the long lasting magnet synchronous servomotor. The kind of motor used for a provided software will figure out its expense, dependability, and complexity. Gear motors are usually utilised in apps the place substantial torque is necessary and room or electricity constraints are substantial.
There are two types of equipment motors. Based on the ratio, every single equipment has an output shaft and an input shaft. Gear motors use hydraulic pressure to generate torque. The strain builds on one particular aspect of the motor right up until it generates sufficient torque to electricity a rotating load. This type of motors is not advised for applications exactly where load reversals take place, as the keeping torque will diminish with age and shaft vibration. Even so, it can be utilised for precision purposes.
The market landscape exhibits the competitive setting of the gear motor business. This report also highlights essential things, revenue and worth generation by region and place. The report also examines the aggressive landscape by location, including the United States, China, India, the GCC, South Africa, Brazil, and the relaxation of the world. It is important to observe that the report consists of phase-certain info, so that viewers can very easily understand the market place potential of the geared motors industry.

Measurement

The safety aspect, or SF, of a equipment motor is an crucial thought when selecting 1 for a certain software. It compensates for the stresses put on the gearing and enables it to run at optimum performance. Producers offer tables detailing common apps, with multiplication aspects for duty. A gear motor with a SF of 3 or a lot more is appropriate for tough purposes, whilst a gearmotor with a SF of 1 or two is appropriate for reasonably effortless purposes.
The worldwide equipment motor market place is highly fragmented, with quite a few modest gamers catering to numerous end-use industries. The report identifies different industry developments and provides extensive data on the industry. It outlines historical knowledge and gives useful insights on the sector. The report also employs numerous methodologies and methods to analyze the market place. In addition to supplying historic data, it involves thorough details by marketplace phase. In-depth examination of marketplace segments is presented to help determine which systems will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a equipment teach. They are offered in AC or DC electrical power programs. Compared to standard motors, equipment reducers can increase torque even though sustaining compact proportions. But the trade-off is the decreased output shaft speed and overall performance. Nevertheless, when used appropriately, a gear motor can create optimum output and mechanical match. To comprehend how a equipment motor operates, let us seem at two types: right-angle geared motors and inline geared motors. The initial two varieties are generally utilized in automation equipment and in agricultural and health-related purposes. The latter sort is made for rugged applications.
In addition to its effectiveness, DC gear motors are space-saving and have minimal vitality intake. They can be employed in a quantity of apps including funds counters and printers. Automatic window devices and curtains, glass curtain walls, and banknote vending machines are some of the other main purposes of these motors. They can cost up to 10 horsepower, which is a great deal for an industrial equipment. However, these are not all-out high-priced.
Electrical gear motors are adaptable and widely utilized. However, they do not perform nicely in apps necessitating higher shaft pace and torque. Examples of these incorporate conveyor drives, frozen beverage equipment, and medical resources. These apps need large shaft velocity, so gear motors are not perfect for these purposes. However, if noise and other problems are not a worry, a motor-only remedy could be the greater selection. This way, you can use a single motor for multiple programs.
Motor

Routine maintenance

Geared motors are amongst the most typical gear employed for push trains. Suitable servicing can stop hurt and maximize their efficiency. A manual to equipment motor routine maintenance is offered from WEG. To stop even more hurt, adhere to these servicing methods:
Often check out electrical connections. Verify for free connections and torque them to the advisable values. Also, verify the contacts and relays to make positive they are not tangled or broken. Examine the surroundings about the equipment motor to stop dust from clogging the passageway of electric existing. A proper maintenance prepare will aid you discover troubles and increase their daily life. The guide will also notify you about any troubles with the gearmotor. Even so, this is not adequate – it is important to check the situation of the gearbox and its components.
Conduct visual inspection. The goal of visible inspection is to be aware any irregularities that might show achievable troubles with the gear motor. A filthy motor could be an indicator of a rough surroundings and a good deal of problems. You can also carry out a odor test. If you can smell a burned odor coming from the windings, there may be an overheating difficulty. Overheating can trigger the windings to melt away and harm.
Reactive servicing is the most widespread strategy of motor routine maintenance. In this variety of routine maintenance, you only carry out repairs if the motor stops working thanks to a malfunction. Regular inspection is essential to steer clear of unforeseen motor failures. By utilizing a logbook to document motor operations, you can establish when it is time to replace the gear motor. In contrast to preventive routine maintenance, reactive routine maintenance demands no standard checks or companies. However, it is suggested to complete inspections each six months.

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