Product Description
product-group/mqhtswTUhgVW/Gear-Motor-catalog-1.html
Product Parameters
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Item |
Gear motor |
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OEM & ODM |
Accepted |
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MOQ |
1000 units |
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Capacity |
200,000 units/month |
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Package |
Carton |
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Place of Origin |
HangZhou/HangZhou, ZheJiang , China |
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Delivery Date |
Depending on the quantity, please ask the salesman. |
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Payment Terms |
30% advance, 70% balance |
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Port of Shipment |
HangZhou / Hong Kong |
Detailed Photos
1. What kind of motor do you supply?
CHINAMFG specializes in making DC motors & gear motors with the diameter ranging from 6-80 mm; automotive motors and vibration motors are our strength area too; we also provide brushless motors.
2. What’s the lead time for samples or mass production?
Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.
3. Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.
4. Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.
5. Are you motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Toy, Car |
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| Layout: | Cycloidal |
| Hardness: | Soft Tooth Surface |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample B3B corrugated Carton box
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
Can you explain the advantages of using gear motors in various mechanical systems?
Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:
1. Torque Amplification:
One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.
2. Speed Control:
Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.
3. Directional Control:
Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.
4. Efficiency and Power Transmission:
Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.
5. Compact and Space-Saving Design:
Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.
6. Durability and Reliability:
Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.
By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.
editor by CX 2024-05-07
China Hot selling DC 12V 100rpm Planetary Gear Motor Output Shaft 25mm Diameter Gearbox High Torque Electric Micro Speed Reduction with Great quality
Product Description
FAQ
Q: What’re your main products ?
A: We currently produce Brushed Dc Motors, Brushed DC Gear Motors, Planetary DC Gear Motors, Brushless
DCMotors, Stepper motors, AC Motors and High Precision Planetary Gear Box etc.
Q:How to select a suitable motor ?
A:lf you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque,
motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know,
then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors ?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape.lf you need additional
wires/cables soldered on the terminal or need to add connectors, or capacitors or EMCwe can make it too.
Q: Do you have an individual design service for motors ?
A: Yes,we would like to design motors individually for our customers, but it may need some mold developingcost
and design charge.
Q: What’s your lead time ?
A:Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products.
But we are very flexible on the lead time, it will depend on the specific orders. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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| Operating Speed: | High Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 2 |
| Samples: |
US$ 9.9/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Are there innovations or emerging technologies in the field of gear motor design?
Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:
1. Miniaturization and Compact Design:
Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.
2. High-Efficiency Gearing:
New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.
3. Magnetic Gearing:
Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.
4. Integrated Electronics and Controls:
Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.
5. Smart and Condition Monitoring Capabilities:
New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.
6. Energy-Efficient Motor Technologies:
Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.
These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.
Can you explain the role of backlash in gear motors and how it’s managed in design?
Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:
1. Role of Backlash:
Backlash in gear motors can have both positive and negative effects:
- Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
- Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.
2. Managing Backlash in Design:
Designers employ various techniques to manage and minimize backlash in gear motors:
- Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
- Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
- Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
- Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.
3. Application-Specific Considerations:
The management of backlash in gear motors should be tailored to the specific application requirements:
- Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
- Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
- Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.
In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-04-12
China wholesaler 12V 24V 50W Brushless Door Opener Electric DC Worm Gear Motor with Gearbox vacuum pump design
Product Description
Product Description
Product Description:
High Power 63mm 76mm DC Worm Gear Motor
Upgrade to the High Power version of the 63mm DC worm gear motor from HangZhou Xihu (West Lake) Dis. Motor Co., Ltd. for optimal performance in high-power applications.
Key Features:
- Designed with a 50A stall current for maximum power
- Available with a 48CPR encoder for precise control
- Option to include a back shaft for added versatility
- Choose between a metal brush or carbon brush for customized performance
For reliable power and precision, the 63mm DC worm gear motor is the perfect choice for your project. Upgrade to the High Power version today!
63mm,76mm turboworm gear box motor, low noise and small load torque selection of plastic gear of POM material, there is no requirement for noise, but the choice of metal gear with large load torque. The motor is used in rolling gates, automatic fence doors, glass doors, wipers, wheelchairs, various lifting equipment, kitchen supplies, and other products.
The encoder can be used as a low-cost servo motor and has the same function. Equipped with left and right gearboxes can be used symmetrically, using rolling shafts and oil-bearing to meet various scenarios. Various parameters can be adjusted according to customer requirements, the maximum torque of 12V/24V is 50N.m, for the speed of 10RPM.
| voltage VDC |
no load speed RPM |
no load current A |
load torque KG.CM |
on load speed RPM |
power W |
ratio |
| 12 | 80 | 1.8 | 60 | 68 | 80 | 60:1 |
| 12 | 130 | 1.2 | 33 | 110 | 30 | 20:1 |
| 12 | 150 | 1.2 | 45 | 130 | 30 | 20:1 |
| 12 | 170 | 1.4 | 35 | 150 | 45 | 24:1 |
| 24 | 30 | 1.4 | 60 | 25 | 30 | 60:1 |
| 24 | 65 | 120 | 50 | 60 | 80 | 20:1 |
| 24 | 210 | 1.0 | 40 | 180 | 45 | 75:1 |
Detailed Photos
Product Parameters
63mm,76mm worm gear box motor, low noise small load torque selection of plastic gear POM material, there is no requirement for noise, but large load torque selection of metal gear,
The motor is used in rolling gates, lifting equipment, wheelchairs, agricultural equipment, smart equipment, kitchen supplies and other products.
The encoder can be used as a low cost servo motor and has the same function.
Various parameters can be adjusted according to customer requirements, the maximum torque of 12V/24V has a maximum of 50N.m, for the speed of 10~300RPM
Certifications
Packaging & Shipping
Installation Instructions
Company Profile
FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | DC Worm Gear Motor |
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| Operating Speed: | Low Speed |
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 2 |
| Customization: |
Available
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What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
Are there environmental benefits to using gear motors in certain applications?
Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:
1. Energy Efficiency:
Gear motors can improve energy efficiency in various ways:
- Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
- Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.
2. Reduced Resource Consumption:
The use of gear motors can lead to reduced resource consumption and environmental impact:
- Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
- Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.
3. Noise Reduction:
Gear motors can contribute to a quieter and more environmentally friendly working environment:
- Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.
4. Precision and Control:
Gear motors offer enhanced precision and control, which can lead to environmental benefits:
- Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
- Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.
In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-04-11
China Professional 63mm High Torque 12V 24V Mini Low Rpm Brush DC Electric Worm Gear Motor for Robot Price DC Worm Geared Motor vacuum pump booster
Product Description
| BG 63ZYT DC Brushed Motor | |
| Environmental Conditons | -20ºC~50ºC |
| Lnsulation Clase | B |
| Protection class | IP44 |
| Noise | ≤65dB |
| Self-Locking Function | YES |
| Lifespan | >1000h |
| Electrical Specifications | ||||||||||
| Model | RATED LOAD | NO LOAD | STALL | |||||||
| Voltage | Power |
Speed |
Gear Ratio |
Torque | Current | Speed | Current | Torque | Current | |
| V | W | rpm | 1:xx | N.m | A | rpm | A | N.m | A | |
| BG-63ZYT-1 | 12 | 90 | 50 | 1:60 | 5.0 | 7.5 | 60 | 0.5 | / | / |
| BG-63ZYT-2 | 24 | 100 | 45 | 1:60 | 5.5 |
4.0 |
55 | 0.5 | / | / |
| BG-63ZYT-3 | 48 | 120 | 30 | 1:60 | 6.0 | 3.0 | 40 | 0.6 | / | / |
| We can also customize products according to customer requirements . | ||||||||||
Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CHINAMFG in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world CHINAMFG and make life better!
Q:1.What kind of motors can you provide?
A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;
Q:2.Can you send me a price list?
A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.
Q:3.Can l get some samples?
A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.
Q4:Can you provide OEM or ODM service?
A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.
Q5:Can l visit your factory before we place an order?
A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.
Q:6.What’s the lead time for a regular order?
A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Wiper |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | DC |
| Function: | Control, Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | Can Be Choosen |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
What is the significance of gear reduction in gear motors, and how does it affect efficiency?
Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:
Significance of Gear Reduction:
1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.
2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.
3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.
Effect on Efficiency:
While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:
1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.
2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.
It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.
In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-03-27
China wholesaler Customizable 45mm Size 12V 10W 10.4W 50kg-Cm High Torque Tubular DC Metal Spur Gear Motor for Electric Fireplace supplier
Product Description
| BG 45ZYT DC Brushed Motor | |
| Environmental Conditons | -20ºC~50ºC |
| Lnsulation Clase | B |
| Protection class | IP44 |
| Noise | ≤65dB |
| Number of phases | Single |
| Lifespan | >1000h |
| Electrical Specifications | |||||||||
| Model | RATED LOAD | NO LOAD | STALL | ||||||
| Voltage | Power |
Speed |
Torque | Current | Speed | Current | Torque | Current | |
| V | W | rpm | N.m | A | rpm | A | N.m | A | |
| BG 45775-01 | 12 | 10.4 | 2430 | 0.04 | 1.3 | 3000 | 0.4 | 0.25 | 6.7 |
| BG 45775-02 | 24 | 21.1 | 3850 | 0.05 | 1.25 | 4500 | 0.25 | 0.4 | 8.3 |
| We can also customize products according to customer requirements . | |||||||||
| Planetary Gear Motor Technical Data-BG | ||||||||
| Ratio | 10.2 | 19.2 | 26.9 | 188 | 264 | 721 | 669 | 1911 |
| NO-load speed | 1167 | 700 | 437 | 175 | 98 | 87.5 | 58 | 36 |
| Rated speed(rpm) | 1000 | 600 | 375 | 150 | 83 | 75 | 50 | 31 |
| Rated torque(N.m) | 0.34 | 0.65 | 0.9 | 5.6 | 7.9 | 15 | 15 | 15 |
Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CHINAMFG in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world CHINAMFG and make life better!
Q:1.What kind of motors can you provide?
A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;
Q:2.Can you send me a price list?
A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.
Q:3.Can l get some samples?
A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.
Q4:Can you provide OEM or ODM service?
A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.
Q5:Can l visit your factory before we place an order?
A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.
Q:6.What’s the lead time for a regular order?
A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | DC |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | Can Be Choosen |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?
Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:
1. Heavy-Duty Industrial Applications:
Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:
- Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
- Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
- Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
- Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.
2. Smaller-Scale Uses:
While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:
- Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
- Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
- Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
- Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.
Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.
Can you explain the role of backlash in gear motors and how it’s managed in design?
Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:
1. Role of Backlash:
Backlash in gear motors can have both positive and negative effects:
- Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
- Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.
2. Managing Backlash in Design:
Designers employ various techniques to manage and minimize backlash in gear motors:
- Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
- Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
- Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
- Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.
3. Application-Specific Considerations:
The management of backlash in gear motors should be tailored to the specific application requirements:
- Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
- Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
- Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.
In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.
What are the different types of gears used in gear motors, and how do they impact performance?
Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:
1. Spur Gears:
Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.
2. Helical Gears:
Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.
3. Bevel Gears:
Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.
4. Worm Gears:
Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.
5. Planetary Gears:
Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.
6. Rack and Pinion:
Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.
The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.
editor by CX 2024-02-08
China Custom Ya302.1 5V 12V DC Electric Speed Gear Stepper Motor vacuum pump ac system
Product Description
Product Description
Our company is an advanced leading Chinese manufacturer and supplier, which provides high performance products and efficient international services to the world.we focus on producting varies kinds of reduction stepper motors,synchronous motors,micro water pumps,which are widely used in air-conditioner,refrigerator,intelligent sanitary,automatic door lock,monitor,electronic instruments.All of our products can be customized.
Our stepper motors are used widely in the valve control system,air-condetioner,sanitary ware,CCTV monitoring system,industrial automation control,and other industries.Following is the parameters of the 30BYJ46 stepper motor:
1 rated voltage: DC 12V
2 step: 7.5 ~ /85
3 reduction ratio: 1/85
4 output torque: > 78.4mN.m
5 self positioning torque: > 49mN.m
6 noise: “40dB”
Huayang stepper motor products are widely used in the fields of household appliances,cleaning equipment,pump products and industrial automation,such as air condioner,washing machines,dishwashers ,vacuum cleaners,etc.
With the improvement of living standards, more and more families get surveillance camera. The corresponding surveillance camera motor market is developing rapidly.
Performance Parameters
| Model | Voltage V |
Resistance (Q)/Phase (at 25ºC) (Ω) |
Operating Frequenc (PPS) |
Pull-in Torque (mN.m) 100PPS |
Detent Torque (mN.m) |
Max. Freeload Pull-in (PPS) |
Max. Freeload Pull-out Frequency (PPS) |
Temperature Rise K |
Noise dB (A) |
Step Angle (1-2Phase) |
nsulation Class |
| 30BYJ46 | 12 | 110 | 100 | ≥98 | ≥78.4 | ≥350 | ≥800 | ≤ 50 | ≤40 | 7.5°/85.25 | E |
| 12 | 130 | 100 | ≥78.4 | ≥39.2 | ≥350 | ≥800 | ≤50 | ≤40 | |||
| 12 | 200 | 100 | ≥58.8 | ≥39.7 | ≥350 | ≥600 | ≤50 | ≤40 |
Mechanical Dimensions:mm
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Home Applications |
|---|---|
| Speed: | Low Speed |
| Number of Stator: | Three-Phase |
| Excitation Mode: | PM-Permanent Magnet |
| Function: | Control, Driving |
| Number of Poles: | 12 |
| Customization: |
Available
|
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Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?
Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:
1. Heavy-Duty Industrial Applications:
Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:
- Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
- Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
- Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
- Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.
2. Smaller-Scale Uses:
While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:
- Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
- Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
- Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
- Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.
Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.
Can you explain the role of backlash in gear motors and how it’s managed in design?
Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:
1. Role of Backlash:
Backlash in gear motors can have both positive and negative effects:
- Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
- Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.
2. Managing Backlash in Design:
Designers employ various techniques to manage and minimize backlash in gear motors:
- Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
- Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
- Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
- Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.
3. Application-Specific Considerations:
The management of backlash in gear motors should be tailored to the specific application requirements:
- Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
- Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
- Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.
In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.
What are the different types of gears used in gear motors, and how do they impact performance?
Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:
1. Spur Gears:
Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.
2. Helical Gears:
Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.
3. Bevel Gears:
Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.
4. Worm Gears:
Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.
5. Planetary Gears:
Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.
6. Rack and Pinion:
Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.
The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.
editor by CX 2024-02-07
China supplier Bringsmart 12V DC Electric Gear Motor with Hall Encoder 12 Volt Engine 6v Gearbox with Wheel Tire Bracket Coupling for DIY Robot with Best Sales
Model Number: JGA25-370B Kit
Usage: Car, Electric Bicycle, DIY
Type: GEAR MOTOR
Torque: 0.5-8kg.cm
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): 18-1930rpm
Continuous Current(A): ≤750ma
Efficiency: IE 2
Product Name: JGA25-370B Encoder Motor +Wheel+Mounting Bracket +Coupling+Screws
Certification: CCC, ce, RoHS
Packaging Details: Inner Packaging: High Quality Bubble bags Outside packing: Stable Kraft Cartons
Brand NameBringSmartMain ProductDC Motor, AC Motor, DC Linear Actuator view moreAdvantageProfessional Product Development, Production Team, Sales Team, After-sales ServiceOEMAcceptedDelivery TimeWithin 15 daysBringsmart 12V DC Electric Gear Motor with Hall Encoder 12 Volt Engine 6v Gearbox with Wheel Tire Bracket Coupling for DIY Robot
Secifications of this motor:
wiring: Red → Motor power + ( swap control motor reversing) Black → Encoder Power – ( positive and negative not take the wrong 3.3-5V ) Yellow → feedback signal ( One revolution of the motor is 11 signal )
Green → feedback signal (One revolution of the motor is 11 signal) Blue → Encoder Power + ( positive and negative not take the wrong 3.3-5V ) White → Motor Power – ( swap control motor reversing ) Parameter
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The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
China high quality Diaphragm pumps gear DC electric 24V brushless motor 12V DC near me factory
Item Description
Diaphragm pumps equipment dc electric powered 24v brushless motor 12v dc
DC motor Main Features
1.OEM/ODM 36mm brushless motor
two.Reduced sounds, extended daily life. Constructed-in travel. Power on, then perform
three.Reverse rotation and Brake management
four.PWM Velocity management and FG sign opinions
five.Can be available with planetary gearbox
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Packing & Shipping and delivery
Packaging: single carton packing, a hundred parts for each box.
Shipping and delivery time:
DHL: 3-5 operating times
UPS: 5-7 doing work days
TNT: 5-7 operating times
FedEx: 7-9 functioning times
EMS: twelve-15 functioning days
China Submit: Is dependent on ship to which region
Sea: Is dependent on ship to which country
Our firm
TT Motor (HK) Industrial Co., Ltd. has been specializing in micro motors, gear motors and their respective parts since 2000.
Our products are widely used in entertainment systems, automobiles, home and industrial appliances and tools and many others. Our products are dependable and long-lasting, and backed by years of experience. We export 98% of our output worldwide.
By leveraging our hard-won reputation for honesty, dependability and quality, TT aims to continue as a pioneer in the sales overseas by seeking global partners. If your company is an end-user of micro-motors, a distributor or an agent, please contact us. We look forward to being able to work together with you in the near future
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A: DHL, UPS, FedEx, TNT, EMS, China Publish,Sea are available.The other shipping techniques are also obtainable, please contact us if you want ship by the other shipping way.
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A: Devliver time is dependent on the amount you order. normally it takes 15-twenty five operating days.
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A: Make sure you get in touch with our support crew and we will affirm your purchase with the package deal contents.We apologize for any inconveniences.
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A: We take payment by T/T, PayPal, the other payment approaches also could be acknowledged,You should get in touch with us prior to you pay out by the other payment techniques. Also thirty-50% deposit is accessible, the equilibrium cash ought to be paid before shipping and delivery.
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a sequence of gears rotating in excellent synchrony, allowing them to provide torque in a higher output potential than a spur gear motor. Not like the planetary motor, spur gear motors are easier to build and price much less, but they are far better for applications requiring lower torque output. That is since every single equipment carries the total load. The pursuing are some crucial differences among the two varieties of gearmotors.
planetary gear technique
A planetary equipment transmission is a sort of gear mechanism that transfers torque from one particular supply to another, usually a rotary motion. Additionally, this sort of equipment transmission requires dynamic modeling to look into its longevity and dependability. Previous studies integrated the two uncoupled and coupled meshing designs for the examination of planetary gear transmission. The mixed product considers equally the shaft structural stiffness and the bearing support stiffness. In some purposes, the flexible planetary gear might have an effect on the dynamic reaction of the technique.
In a planetary gear system, the axial stop floor of the cylindrical part is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary equipment system is a great selection if your planetary motor’s speed is substantial. A substantial-good quality planetary equipment system can offer a superior functionality than traditional methods.
A planetary gear program is a intricate system, involving three transferring backlinks that are connected to each and every other by means of joints. The sunlight equipment acts as an enter and the world gears act as outputs. They rotate about their axes at a ratio determined by the amount of teeth on every single equipment. The sunshine gear has 24 teeth, whilst the world gears have three-quarters that ratio. This ratio helps make a planetary motor very effective.
planetary equipment teach
To forecast the free of charge vibration reaction of a planetary motor gear teach, it is important to develop a mathematical design for the technique. Beforehand, static and dynamic types ended up utilized to study the habits of planetary motor equipment trains. In this examine, a dynamic product was designed to look into the results of important style parameters on the vibratory response. Important parameters for planetary equipment transmissions include the framework stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design and style of the planetary motor gear train is composed of several stages that can run with variable input speeds. The design and style of the equipment practice permits the transmission of substantial torques by dividing the load throughout several planetary gears. In addition, the planetary gear practice has a number of teeth which mesh simultaneously in operation. This design and style also allows for higher performance and transmittable torque. Right here are some other rewards of planetary motor equipment trains. All these positive aspects make planetary motor gear trains a single of the most well-known types of planetary motors.
The compact footprint of planetary gears enables for superb heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also lessen noise and vibration. But if these characteristics are not attractive for your software, you can choose a diverse gear sort. Alternatively, if you want to sustain substantial overall performance, a planetary motor equipment teach will be the greatest choice. So, what are the positive aspects of planetary motor gears?
planetary gear practice with fastened carrier train ratio
The planetary equipment prepare is a widespread type of transmission in a variety of machines. Its principal benefits are substantial effectiveness, compactness, huge transmission ratio, and power-to-fat ratio. This variety of gear teach is a combination of spur gears, one-helical gears, and herringbone gears. Herringbone planetary gears have reduce axial force and higher load carrying capacity. Herringbone planetary gears are commonly utilised in large equipment and transmissions of huge autos.
To use a planetary equipment teach with a fastened provider teach ratio, the very first and 2nd planets have to be in a carrier situation. The initial world is rotated so that its tooth mesh with the sun’s. The second earth, nevertheless, can’t rotate. It must be in a provider place so that it can mesh with the sun. This calls for a higher degree of precision, so the planetary equipment teach is generally manufactured of multiple sets. A small investigation will simplify this design and style.
The planetary equipment train is created up of a few parts. The outer ring gear is supported by a ring equipment. Each and every equipment is positioned at a particular angle relative to one yet another. This allows the gears to rotate at a set rate although transferring the motion. This layout is also popular in bicycles and other modest autos. If the planetary equipment train has many stages, numerous ring gears may be shared. A stationary ring gear is also utilised in pencil sharpener mechanisms. Earth gears are extended into cylindrical cutters. The ring equipment is stationary and the world gears rotate close to a solar axis. In the scenario of this layout, the outer ring equipment will have a -3/2 earth gear ratio.
planetary equipment practice with zero helix angle
The torque distribution in a planetary gear is skewed, and this will substantially reduce the load carrying capacity of a needle bearing, and consequently the daily life of the bearing. To better realize how this can affect a equipment prepare, we will look at two scientific studies conducted on the load distribution of a planetary equipment with a zero helix angle. The initial review was accomplished with a highly specialised system from the bearing company INA/FAG. The red line signifies the load distribution alongside a needle roller in a zero helix gear, while the inexperienced line corresponds to the same distribution of loads in a fifteen diploma helix angle equipment.
Yet another strategy for identifying a gear’s helix angle is to contemplate the ratio of the sunlight and earth gears. While the sunlight gear is typically on the input aspect, the world gears are on the output facet. The sunlight gear is stationary. The two gears are in engagement with a ring equipment that rotates 45 degrees clockwise. Both gears are attached to pins that help the planet gears. In the figure underneath, you can see the tangential and axial equipment mesh forces on a planetary equipment teach.
Another technique used for calculating electricity reduction in a planetary equipment teach is the use of an vehicle transmission. This kind of gear offers balanced overall performance in both power efficiency and load ability. Regardless of the complexities, this technique gives a far more correct evaluation of how the helix angle influences electricity decline in a planetary equipment prepare. If you are interested in lowering the energy decline of a planetary equipment practice, study on!
planetary equipment prepare with spur gears
A planetary gearset is a type of mechanical push technique that makes use of spur gears that move in reverse directions in a plane. Spur gears are one particular of the a lot more fundamental sorts of gears, as they do not demand any specialty cuts or angles to work. Instead, spur gears use a sophisticated tooth form to establish in which the teeth will make make contact with. This in flip, will determine the quantity of energy, torque, and velocity they can produce.
A two-phase planetary gear train with spur gears is also feasible to operate at variable enter speeds. For such a set up, a mathematical design of the gear prepare is produced. Simulation of the dynamic behaviour highlights the non-stationary results, and the final results are in excellent settlement with the experimental knowledge. As the ratio of spur gears to spur gears is not continuous, it is called a dedendum.
A planetary equipment train with spur gears is a sort of epicyclic equipment practice. In this case, spur gears run between gears that contain equally internal and exterior enamel. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four principal factors of a planetary equipment train. The world gear is positioned inside the sun equipment and rotates to transfer motion to the sun equipment. The world gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear teach with helical gears
A planetary equipment practice with helical enamel is an very powerful transmission method that can supply higher stages of energy density. Helical gears are utilised to enhance effectiveness by delivering a more productive different to traditional worm gears. This type of transmission has the possible to improve the overall efficiency of a technique, and its positive aspects lengthen far outside of the power density. But what can make this transmission system so appealing? What are the crucial aspects to think about when designing this kind of transmission program?
The most standard planetary practice is made up of the sun equipment, planet gear, and ring equipment elements. The quantity of planets varies, but the standard composition of planetary gears is equivalent. A straightforward planetary geartrain has the solar equipment driving a provider assembly. The variety of planets can be as minimal as two or as large as six. A planetary equipment practice has a reduced mass inertia and is compact and reputable.
The mesh section houses of a planetary gear practice are specifically crucial in developing the profiles. Various parameters this sort of as mesh period difference and tooth profile modifications need to be studied in depth in buy to entirely realize the dynamic characteristics of a PGT. These variables, with each other with other individuals, establish the helical gears’ performance. It is therefore essential to understand the mesh stage of a planetary gear teach to layout it effectively.
China Good quality 12V 24V 10.4W 21.1W 31rpm Brushed Worm Gear DC Motor Electric Right Angle Gearbox Motor near me shop
Merchandise Description
Set up in 1994, HangZhou BG Motor Factory is a skilled producer of brushless DC motors, brushed DC motors, planetary gear motors, worm equipment motors, CZPT motors and AC motors. We have a plant spot of 6000 sq. meters, a number of patent certificates, and we have the unbiased layout and advancement abilities and powerful specialized drive, with an annual output of more than 1 million units. Since the starting of its institution, BG motor has targeted on the all round answer of motors. We manufacture and style motors, supply professional personalized providers, answer quickly to customer wants, and actively support customers to solve troubles. Our motor products are exported to 20 international locations, like the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea and so forth.
Our founder, Mr. Sunlight, has far more than 40 years of experience in motor technologies, and our other engineers also have much more than 15 several years of encounter, and 60% of our personnel have much more than ten many years of experience, and we can CZPT you that the quality of our motors is prime notch.
The merchandise protect AGV, underwater robots, robots, stitching machine business, automobiles, health care tools, automatic doors, lifting equipment, industrial gear and have a wide range of programs.
We try for CZPT in the high quality of every item, and we are only a tiny and innovative producer.
Our eyesight: Travel the world forward and make life much better!
Q:1.What variety of motors can you offer?
A:At current, we primarily create brushless DC motors, brush DC motors, AC motors, CZPT Motors the energy of the motor is much less than 5000W, and the diameter of the motor is not a lot more than 200mm
Q:2.Can you send out me a cost list?
A:For all of our motors, they are tailored primarily based on distinct demands like life time, noise,voltage,and shaft and many others. The price tag also varies according to once-a-year amount. So it’s actually difficult for us to provide a cost list. If you can share your comprehensive demands and yearly quantity, we will see what provide we can offer.
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A:It depends. If only a few samples for personal use or substitute, I am frightened it’ll be challenging for us to provide since all of our motors are custom produced and no inventory available if there are no additional requirements. If just sample tests before the official order and our MOQ,value and other terms are acceptable,we would adore to give samples.
Q4:Can you offer OEM or ODM provider?
A:Of course,OEM and ODM are the two available, we have the professional R&D dept which can provide professional answers for you.
Q5:Can l check out your manufacturing facility prior to we location an buy?
A:welcome to go to our manufacturing unit,use each pleased if we have the CZPT to know each and every other more.
Q:6.What is actually the guide time for a regular buy?
A:For orders, the common guide time is fifteen-twenty days and this time can be shorter or more time primarily based on the different model,interval and amount.
What Is a Gear Motor?
A equipment motor is an electrical motor coupled with a equipment prepare. It employs either DC or AC power to achieve its function. The main reward of a gear reducer is its potential to multiply torque while sustaining a compact dimensions. The trade-off of this additional torque arrives in the type of a lowered output shaft speed and all round efficiency. However, proper gear engineering and ratios offer the best possible output and pace profiles. This type of motor unlocks the total potential of OEM gear.
Inertial load
Inertial load on a equipment motor is the amount of pressure a rotating unit generates because of to its inverse sq. romantic relationship with its inertia. The increased the inertia, the much less torque can be created by the gear motor. Nonetheless, if the inertia is way too large, it can cause issues with positioning, settling time, and controlling torque and velocity. Gear ratios must be picked for optimum power transfer.
The duration of acceleration and braking time of a gear motor is dependent on the kind of pushed load. An inertia load calls for more time acceleration time while a friction load calls for breakaway torque to commence the load and maintain it at its preferred speed. As well quick a time period of time can trigger too much equipment loading and may outcome in damaged gears. A secure approach is to disconnect the load when power is disconnected to stop inertia from driving again through the output shaft.
Inertia is a essential principle in the style of motors and generate techniques. The ratio of mass and inertia of a load to a motor decides how effectively the motor can management its pace throughout acceleration or deceleration. The mass minute of inertia, also named rotational inertia, is dependent on the mass, geometry, and middle of mass of an item.
Apps
There are a lot of purposes of equipment motors. They provide a strong but efficient indicates of speed and torque management. They can be either AC or DC, and the two most frequent motor types are the a few-section asynchronous and the everlasting magnet synchronous servomotor. The type of motor utilized for a offered software will establish its expense, reliability, and complexity. Equipment motors are generally utilised in programs where large torque is necessary and room or power constraints are important.
There are two varieties of equipment motors. Depending on the ratio, every single gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to generate torque. The stress builds on one side of the motor until finally it generates adequate torque to energy a rotating load. This variety of motors is not suggested for purposes in which load reversals occur, as the holding torque will diminish with age and shaft vibration. Even so, it can be utilized for precision apps.
The market landscape exhibits the competitive setting of the equipment motor business. This report also highlights crucial objects, cash flow and price development by location and country. The report also examines the aggressive landscape by area, like the United States, China, India, the GCC, South Africa, Brazil, and the rest of the entire world. It is critical to note that the report includes segment-specific data, so that viewers can simply understand the marketplace potential of the geared motors market place.
Dimension
The safety issue, or SF, of a gear motor is an essential thought when selecting a single for a specific application. It compensates for the stresses placed on the gearing and permits it to operate at greatest effectiveness. Makers give tables detailing normal programs, with multiplication aspects for obligation. A equipment motor with a SF of 3 or much more is suited for difficult applications, while a gearmotor with a SF of one or two is appropriate for relatively straightforward applications.
The world-wide equipment motor industry is hugely fragmented, with quite a few modest gamers catering to various finish-use industries. The report identifies various sector traits and offers comprehensive data on the industry. It outlines historical data and delivers beneficial insights on the market. The report also employs numerous methodologies and methods to analyze the market. In addition to providing historic information, it includes thorough details by market place segment. In-depth analysis of market segments is presented to assist determine which technologies will be most suitable for which programs.
Price
A gear motor is an electric motor that is paired with a equipment teach. They are available in AC or DC electrical power programs. In comparison to standard motors, equipment reducers can maximize torque whilst maintaining compact dimensions. But the trade-off is the reduced output shaft velocity and overall effectiveness. However, when used appropriately, a gear motor can produce best output and mechanical in shape. To realize how a equipment motor performs, let’s search at two kinds: correct-angle geared motors and inline geared motors. The very first two types are generally employed in automation gear and in agricultural and health-related programs. The latter sort is created for rugged purposes.
In addition to its effectiveness, DC equipment motors are place-preserving and have minimal energy use. They can be utilized in a quantity of programs like income counters and printers. Automated window devices and curtains, glass curtain partitions, and banknote vending devices are some of the other major apps of these motors. They can price up to ten horsepower, which is a good deal for an industrial equipment. Nevertheless, these are not all-out expensive.
Electric powered gear motors are adaptable and broadly utilised. Nevertheless, they do not perform well in programs requiring substantial shaft velocity and torque. Illustrations of these include conveyor drives, frozen beverage machines, and medical resources. These purposes call for large shaft velocity, so gear motors are not perfect for these apps. Nonetheless, if noise and other issues are not a worry, a motor-only answer may be the much better option. This way, you can use a single motor for several apps.
Upkeep
Geared motors are between the most common tools utilized for generate trains. Proper upkeep can stop injury and maximize their performance. A information to equipment motor maintenance is offered from WEG. To stop even more damage, stick to these maintenance actions:
Routinely verify electrical connections. Verify for loose connections and torque them to the recommended values. Also, check out the contacts and relays to make certain they are not tangled or destroyed. Check out the atmosphere all around the equipment motor to avert dust from clogging the passageway of electric existing. A proper upkeep plan will help you determine issues and lengthen their lifestyle. The manual will also tell you about any issues with the gearmotor. Even so, this is not enough – it is essential to examine the issue of the gearbox and its parts.
Carry out visual inspection. The function of visual inspection is to notice any irregularities that may possibly indicate attainable troubles with the gear motor. A soiled motor might be an indication of a tough surroundings and a good deal of troubles. You can also complete a odor test. If you can smell a burned odor coming from the windings, there may possibly be an overheating dilemma. Overheating can cause the windings to burn off and hurt.
Reactive servicing is the most widespread approach of motor upkeep. In this sort of servicing, you only carry out repairs if the motor stops doing work thanks to a malfunction. Normal inspection is necessary to avoid unexpected motor failures. By using a logbook to doc motor functions, you can decide when it is time to replace the equipment motor. In contrast to preventive routine maintenance, reactive servicing needs no standard checks or providers. Nonetheless, it is advised to execute inspections each and every six months.
China best 24V 36V 48V 12V Worm Gear DC Motor for Electric Wheelchair or Truck with Good quality
Solution Description
twelve/24V Higher Torque electrical DC Motor
1. Stator size is optional
two. Protected, reputable, minimal sounds, good starting, long daily life
three. Strong electricity
Rated voltage twelve-24vol/50Hz
Common utilized:
motor is extensively usedn in property appliances as Microwave turing plate, Quartz heater, Dishwasher, Can opener, Knife sharpener, washing device
ABOUT US
Greatupmotor group was established up in 2006.we constantly emphasis on micro-motors for home electrical appliance and market equipment since placing up.presently we have 2 skilled micro-motor factories in China which severally found in HangZhou metropolis and HangZhou town.it has an location of twenty five,000 square meters plants and more than 300 workers, annual output is 3 million pcs and has 5 million pcs yearly making capability.following numerous years development,we experienced developed a fantastic status in the market and got more and much more customers’ trust in the entire world.
We commenced from shaded pole motors at starting, up to now,our merchandise included of shaded pole motors,synchronous motors,stepping motors ,capacitor motors, BLDC motors, DC motors and compressors. Our solution are commonly utilized for making refrigerators, freezers, micro-wave ovens, air heaters, air exhausters, ventilators,ovens, air filter, therapeutic massage machines and several other equipments.
As a realiable top quality warranty,Ritscher has total R&D departement,QC division,creating office,buy section etc. has perfect generating gear like Aluminum diecasting, Zinc diecasting, Sheet metal stamping, Plastic injection molding and many others. also examination/ detection gadget like multiplex temp measuring unit, overall performance parameter inspection device, Phenol peptide remedy pinhole tester,Anechoic area and many others.
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Our organization FAQ for you
(1) Q: What kind motors you can supply?
A:For now,we primarily supply Kitchen Hood Motor,DC Motor,Gear Motor,Enthusiast Motor Fridge Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor and so forth.
(2) Q: Is it possible to check out your manufacturing unit
A: Confident. But remember to kindly hold us posted a couple of times in advance. We require to check out our
routine to see if we are accessible then.
(3) Q: Can I get some samples
A: It is dependent. If only a handful of samples for personal use or replacement, I am frightened it will
be hard for us to offer, because all of our motors are customized made and no stock
obtainable if there is no further demands. If just sample testing just before the formal buy and
our MOQ, cost and other phrases are satisfactory, we might adore to provide samples.
(4) Q: Is there a MOQ for your motors?
A: Sure. The MOQ is amongst 1000~10,000pcs for distinct types right after sample acceptance.
But it is also alright for us to take more compact heaps like a couple of dozens, hundreds or hundreds
For the preliminary 3 orders soon after sample approval.For samples, there is no MOQ prerequisite. But the significantly less the greater (like no much more than 5pcs) on situation that the quantity is enough in case any changes needed right after original tests.
Positive aspects of a Planetary Motor
If you’re searching for an inexpensive way to energy a equipment, think about purchasing a Planetary Motor. These models are made to offer a substantial assortment of gear reductions, and are capable of creating a lot increased torques and torque density than other sorts of generate systems. This write-up will clarify why you should consider acquiring one for your requirements. And we will also discuss the variations among a planetary and spur equipment technique, as effectively as how you can advantage from them.
planetary gears
Planetary gears in a motor are utilised to reduce the pace of rotation of the armature 8. The reduction ratio is decided by the construction of the planetary gear gadget. The output shaft 5 rotates by way of the gadget with the support of the ring gear 4. The ring equipment 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring equipment to the armature triggers the motor to start.
The axial finish surface of a planetary equipment system has two round grooves 21. The frustrated portion is utilised to keep lubricant. This lubricant prevents international particles from entering the planetary equipment place. This attribute permits the planetary equipment system to be compact and light-weight. The cylindrical part also minimizes the mass inertia. In this way, the planetary equipment device can be a great choice for a motor with minimal space.
Since of their compact footprint, planetary gears are excellent for lowering heat. In addition, this style allows them to be cooled. If you want higher speeds and sustained overall performance, you may possibly want to think about utilizing lubricants. The lubricants current a cooling influence and reduce sounds and vibration. If you want to optimize the effectiveness of your motor, invest in a planetary gear hub drivetrain.
The planetary equipment head has an inner sun equipment that drives the a number of outer gears. These gears mesh jointly with the outer ring that is fastened to the motor housing. In industrial programs, planetary gears are used with an rising quantity of enamel. This distribution of electrical power ensures higher efficiency and transmittable torque. There are many benefits of utilizing a planetary equipment motor. These rewards incorporate:
planetary gearboxes
A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three principal elements: an input gear, a planetary output gear, and a stationary place. Different gears can be utilised to alter the transmission ratios. The planetary composition arrangement provides the planetary gearset large rigidity and minimizes backlash. This higher rigidity is critical for swift start-stop cycles and rotational route.
Planetary gears require to be lubricated regularly to avoid wear and tear. In addition, transmissions must be serviced frequently, which can include fluid alterations. The gears in a planetary gearbox will use out with time, and any troubles need to be repaired instantly. Nevertheless, if the gears are ruined, or if they are faulty, a planetary gearbox company will fix it for free.
A planetary gearbox is generally a 2-pace style, but skilled manufacturers can provide triple and single-pace sets. Planetary gearboxes are also appropriate with hydraulic, electromagnetic, and dynamic braking programs. The very first step to creating a planetary gearbox is defining your application and the sought after end result. Well-known constructors use a consultative modeling method, commencing every project by studying equipment torque and operating problems.
As the planetary gearbox is a compact layout, room is constrained. Consequently, bearings need to have to be selected carefully. The compact needle roller bearings are the most frequent option, but they can’t tolerate big axial forces. These that can deal with substantial axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the positive aspects and down sides of a helical gearbox?
planetary equipment motors
When we feel of planetary gear motors, we are inclined to believe of massive and effective devices, but in simple fact, there are several smaller sized, far more inexpensive versions of the same device. These motors are usually made of plastic, and can be as small as six millimeters in diameter. Unlike their greater counterparts, they have only a single gear in the transmission, and are manufactured with a little diameter and tiny number of teeth.
They are comparable to the solar program, with the planets rotating all around a sunshine gear. The planet pinions mesh with the ring equipment within the sunlight gear. All of these gears are connected by a planetary provider, which is the output shaft of the gearbox. The ring gear and planetary provider assembly are connected to each other through a sequence of joints. When electricity is used to any of these users, the entire assembly will rotate.
In comparison to other configurations, planetary gearmotors are a lot more challenging. Their development is composed of a sun equipment centered in the centre and many scaled-down gears that mesh with the central solar gear. These gears are enclosed in a bigger interior tooth equipment. This layout permits them to deal with more substantial loads than conventional gear motors, as the load is distributed amongst numerous gears. This variety of motor is typically far more costly than other configurations, but can endure the increased-load needs of some devices.
Due to the fact they are cylindrical in shape, planetary equipment motors are exceptionally adaptable. They can be used in various programs, including automatic transmissions. They are also employed in applications in which large-precision and velocity are required. Furthermore, the planetary equipment motor is robust and is characterized by minimal vibrations. The advantages of making use of a planetary equipment motor are huge and include:
planetary gears vs spur gears
A planetary motor utilizes a number of enamel to share the load of rotating elements. This provides planetary gears substantial stiffness and reduced backlash – frequently as minimal as a single or two arc minutes. These qualities are important for programs that endure frequent start-stop cycles or rotational route modifications. This post discusses the advantages of planetary gears and how they vary from spur gears. You can watch the animation below for a clearer comprehension of how they operate and how they differ from spur gears.
Planetary gears go in a periodic manner, with a fairly modest meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is modest at reduced clearance values, and will increase significantly at greater clearance levels. The amplitude of the frequency is higher when the clearance reaches .2-.6. The amplitude will increase speedily, while use raises gradually after the preliminary .2-.6-inch-extensive clearance.
In high-velocity, high-torque applications, a planetary motor is more powerful. It has several make contact with points for better torque and larger velocity. If you are not confident which variety to decide on, you can seek advice from with an professional and design and style a customized gear. If you are unsure of what sort of motor you need to have, speak to Twirl Motor and ask for assist picking the correct one particular for your application.
A planetary gear arrangement gives a variety of benefits above conventional set-axis equipment program patterns. The compact size makes it possible for for decrease reduction of efficiency, and the much more planets in the gear technique enhances the torque density and capability. An additional gain of a planetary gear method is that it is a lot more robust and much more durable than its spur-equipment counterpart. Merged with its a lot of advantages, a planetary equipment arrangement gives a excellent resolution to your shifting wants.
planetary gearboxes as a compact alternative to pinion-and-gear reducers
Although conventional pinion-and-gear reducer style is bulky and sophisticated, planetary gearboxes are compact and versatile. They are suited for many applications, specially in which area and weight are concerns, as effectively as torque and speed reduction. Nevertheless, understanding their mechanism and working just isn’t as basic as it sounds, so here are some of the crucial positive aspects of planetary gearing.
Planetary gearboxes perform by utilizing two planetary gears that rotate around their own axes. The sunlight equipment is employed as the enter, even though the planetary gears are connected through a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sunshine gear and -3/2 on the world equipment.
Unlike conventional pinion-and-gear reducer styles, planetary gearboxes are a lot scaled-down and significantly less high-priced. A planetary gearbox is about 50% smaller sized and weighs less than a pinion-and-equipment reducer. The more compact equipment floats on prime of a few big gears, minimizing the outcomes of vibration and making certain regular transmission over time.
Planetary gearboxes are a very good different to pinion-and-gear push techniques simply because they are smaller, much less sophisticated and offer a larger reduction ratio. Their meshing arrangement is equivalent to the Milky Way, with the sunshine gear in the center and two or much more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear lowers, planetary gearboxes offer you greater pace reduction and torque capability. As a outcome, planetary gearboxes are little and compact and are usually preferred for area-constrained applications. But what about the higher torque transfer? If you’re hunting for a compact alt